Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1815

MSG MODEL (2WD)  7B-37

There are six thrust washer sizes available.

Thrust Washer Availability

mm(in)

7.8 (0.307)

7.9 (0.311)

8.0 (0.315)

8.1 (0.319)

8.2 (0.323)

8.3 (0.327)

4) Position the thrust ring snap ring gap 

1

 and the thrust ring

gap 

2

 so that they are separated at a 90

° angle.

7B-38  MSG MODEL (2WD)

  DETENT AND SHIFT ARM ASSEMBLY

Reassembly Steps

1. Intermediate plate and gear assembly

! 2. 1st-2nd shift arm
! 3. 3rd-4th shift arm

4. Interlock pin
5. 3rd-4th shift rod
6. 1st-2nd shift rod

! 7. Rev.-5th shift arm

8. Rev.-5th shift rod
9. Detent ball

10. Detent spring

!11. Detent spring plate and gasket

MSG MODEL (2WD)  7B-39

Important Operations

2. 1st-2nd Shift Arm

3. 3rd-4th Shift Arm

7. Rev.-5th Shift Arm

1) Hold  a  round  bar  against  the  shift  rod  end  lower  face  to

protect it against damage.

2) Use a spring pin installer to install the spring pin to the shift

arm and the shift rod.

Never reinstall the used spring pins.

11.Detent spring Plate and Gasket.

1) Install  the  new  detent  plete  and  new  gasket  onto  the

transmission case into the correct direction.

2) Tighten the detent spring plate bolts to the specified torque.

Detent Spring Plate Bolt Torque

N

⋅m(kgf⋅m/lb⋅ft)

18.6 

± 3.9 (1.9 ± 0.4 / 13.7 ± 2.9)

7B-40  MSG MODEL (2WD)

  MAJOR COMPONENTS

Reassembly steps

1. Intermediate plate with gear assembly

! 2. Rear cover with oil seal
! 3. Transmission case
! 4. Bearing snap ring

5. Counter gear snap ring

! 6. Front cover with oil seal

7. Speedometer driven gear
8. Gear control box assembly
9. Speedpmeter sensor

10. Clutch shift fork
11. Clutch shift block and release bearing