Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1809

MSG MODEL (2WD)  7B-13

Rear Propeller Shaft (Single Shaft Type)

1. Insert  the  splined  yoke 

1

  with  the  propeller  shaft  into  the

transmission main shaft spline 

2

.

2. Install  the  propeller  shaft  flange  yoke 

3

  to  the  drive  pinion

side.

3. Tighten the propeller shaft flange yoke bolt to the specified

torque.

Propeller Shaft Flange Yoke Bolt Torque

N

⋅m (kgf⋅m/lb⋅ft)

M8 : 35.3 

± 2.94 (3.6 ± 0.3 / 26 ± 2.2)

M10 : 62.7 

± 3.9 (6.4 ± 0.4 / 46.3 ± 2.9)

Rear Propeller Shaft (Dual Shaft Type)

1. Place  the  center  bearing  and  retainer 

1

  together  with  the

1st propeller shaft 

2

 and 2nd propeller shaft 

7

 on the No.4

crossmember 

3

.

2. Insert  the  splined  yoke 

4

  into  the  transmission  main  shaft

spline 

5

.

3. Tighten the center bearing retainer bolts 

6

 to the specified

torque.

Center Bearing Retainer Bolt Torque

N

⋅m (kgf⋅m/lb⋅ft)

60.8 

± 11.8 (6.2 ± 1.2 / 44.8 ± 8.7)

4. Connect the 2nd propeller shaft 

7

 and drive pinion side 

8

.

Be sure to align the setting marks applied at disassembly.

5. Tighten the coupling bolts to the specified torque.
Propeller Shaft Flange Yoke Bolt
Torque

N

⋅m (kgf⋅m/lb⋅ft)

M8 : 35.3 

± 2.94 (3.6 ± 0.3 /26 ± 2.2)

M10 : 62.7 

± 3.9 (6.4 ± 0.4 / 46.3 ± 2.9)

Exhaust Pipe

1. Install the exhaust pipe to the exhaust manifold and the 2nd

exhaust pipe.

2. Install the exhaust pipe bracket to the transmission case.

7B-14  MSG MODEL (2WD)

Gear Shift Lever

1. Replenish  the  transmission  case  with  the  specified  engine

oil.

Transmission Case Oil

lit(US gal.)

1.55(0.41)

2. Install the gear shift lever to the gear control box.

3. Tighten  the  gear  shift  lever  cover  bolts  to  the  specified

torque.

Shift Lever Cover Bolt Torque

N

⋅m(kgf⋅m/lb⋅ft)

19.6 

± 1.96 (2.0 ± 0.2 / 14.5 ± 4.5)

4. Install the dust cover and the grommet.

5. Install the front console assembly.

6. Install the gear shift lever knob.

Lowering the Vehicle

1. Place a jack beneath the vehicle.

2. Raise the jack to remove the chassis stands.

3. Lower the vehicle to the ground.

Engine Hood

Align the setting marks(applied at removal)on the engine hood
and the engine hood hinges to install the engine hood.

Battery Cable

Connect the negative (-) cable to the battery terminal.

MSG MODEL (2WD)  7B-15

  DISASSEMBLY

MAJOR COMPONENTS

Disassembly Steps

1. Clutch shift block and release bearing
2. Clutch shift fork
3. Speedometer sensor
4. Speedometer driven gear assembly
5. Gear control box assembly

! 6. Front cover with oil seal

! 7. Counter gear snap ring
! 8. Bearing snap ring

9. Rear cover with oil seal

10. Transmission case
11. Intermediate plate with gear assembly

7B-16  MSG MODEL (2WD)

Important Operations

6. Front Cover with Oil Seal
Remove the front cover with oil seal from the transmission
case.

7. Counter Gear Snap Ring

8. Bearing Snap Ring
Use pair of snap ring pliers to remove the snap ring.