Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1807

MSG MODEL (2WD)  7B-5

  SPECIAL PARTS FIXING NUTS AND BOLTS

N

⋅m (kgf⋅m/lb⋅ft)

24.5

±2.9

(2.5

±0.3/18.1±2.2)

39.2

±9.8

(4

±1/28.9±7.2)

37.2

±7.8

(3.8

±0.8/27.5±5.8)

24.5

±2.9

(2.5

±0.3/18.1±2.2)

39.2

±9.8

(4

±1/28.9±7.2)

107.8

±9.8

(11

±1/79.6±7.2)

107.8

±9.8

(11

±1/79.6±7.2)

127.4

±9.8

(13

±1/94.0±7.2)

18.6

±3.9

(1.9

±0.4/13.7±2.9)

18.6

±3.9

(1.9

±0.4/13.7±2.9)

7B-6  MSG MODEL (2WD)

REPAIR KIT

1. Case to front cover gasket
2. Control box gasket
3. Plate gasket

4. Filler plug O-ring
5. Drain plug O-ring

MSG MODEL (2WD)  7B-7

 

  REMOVAL AND INSTALLATION

Read this Section carefully before performing any removal and installation procedure. This Section gives you
important points as well as the order of operation. Be sure that you understand everything in this Section before you
begin.

Important Operations - Removal

Battery Cable

Disconnect the negative (-) cable from the battery terminal.

Engine Hood

Apply setting marks to the engine hood and the engine hood
hinges before removing the engine hood.

Gear Shift Lever

1. Place the gear shift lever in the neutral position.

2. Remove the gear shift lever knob.

3. Remove the front console assembly.

4. Remove the gear shift lever grommet and dust cover.

5. Remove the gear shift lever cover bolts.

6. Remove the gear shift lever.

Note:
Cover the shift lever hole to prevent the entry of foreign
material into the transmission.

Lifting the Vehicle

1. Jack up the vehicle.

2. Place chassis stands at the front and the rear of the vehicle.

Transmission Oil Draining

1. Remove the transmission oil drain plug.

2. Replace the drain plug after draining the oil.

7B-8  MSG MODEL (2WD)

Exhaust Pipe

1. Remove  the  exhaust  pipe  bracket  from  the  transmission

case.

2. Remove the exhaust pipe.

Rear Propeller Shaft (Single Shaft Type)

1. Remove  the  propeller  shaft  flange  yoke  at  the  drive  pinion

side 

1

.

2. Remove  the  propeller  shaft  from  the  transmission  main

shaft spline 

2

.

Rear Propeller Shaft (Dual Shaft Type)

1. Apply setting marks to the 2nd propeller shaft flange yoke.

This  will  prevent  mispositioning  during  the  installation

procedure.

2. Remove  the  2nd  propeller  shaft  flange  yoke  bolts  at  the

drive pinion side 

1

.

3. Remove the center bearing retainer bolts 

2

.

4. Remove the 1st propeller shaft with the center bearing and

the 2nd propeller shaft.

Pull  the  1st  propeller  shaft  toward  the  rear  of  the  vehicle

until the spline yoke is free of the transmission main shaft.

Harness Connector

Disconnect the back up light switch connector and the
speedometer sensor connector.

Slave Cylinder

Remove the slave cylinder from the transmission case.