Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1810

MSG MODEL (2WD)  7B-17

MAJOR COMPONENT

INTERNAL PARTS

Disassembly steps

1. Detent assembly
2. Shift fork assembly & interlock pin
3. Rev. and 5th gear assembly

4. Counter gear shaft assembly
5. Top & main gear shaft assembly

7B-18  MSG MODEL (2WD)

  MINOR COMPONENTS

DETENT, SHIFT ARM ASSEMBLY AND INTERLOCK PIN

Disassembly Steps

1. Detent spring plate and gasket
2. Detent spring

! 3. Detent ball

4. Rev. - 5th shaft rod
5. Rev. - 5th shaft arm
6. 1st - 2nd shift rod

! 7. 3rd - 4th shift rod
! 8. 3rd - 4th shift arm
! 9. 1st - 2nd shift arm

10. Interlock pin
11. Intermediate plate and gear assembly

MSG MODEL (2WD)  7B-19

Important Operations

3. Detent Ball
Use a magnetic hand to remove the detent balls from the
intermediate plate.
Take care not to lose the detent balls

7. 3rd - 4th Shift Rod

8. 3rd - 4th Shift Arm

9. 1st - 2nd Shift Arm

1) Hold a round bar against the shift arm end.

This will prevent damage to other components.

2) Use a spring pin remover to remove the shift arm spring pin

from the shift arm and the shift rod.

Spring Pin Remover : 9-8529-2201-0

Discard the used spring pin.

3) Move the 3rd - 4th shift rod forward.

Take care not to lose the interlock pins.

7B-20  MSG MODEL (2WD)

  REVERSE GEAR AND 5TH GEAR

Disassembly Steps

1. Bearing snap ring
2. Speedometer drive gear and lock ball
3. Bearing spacer
4. Mainshaft end ball bearing
5. Thrust ring snap ring
6. Thrust washer thrust ring
7. Thrust washer and lock ball
8. Counter reverse gear nut and washer

! 9. Counter end ball bearing
!10. Counter 5th gear

11. Counter reverse gear
12. 5th gear
13. 5th block ring
14. Needle bearing

!15. Mainshaft lock nut and washer
!16. Rev. - 5th synchronizer assembly

17. Reverse gear
18. Needle bearing
19. Needle bearing collar
20. Thrust washer
21. Counter reverse gear lock nut
22. Thrust washer
23. Reverse idler gear
24. Thrust washer
25. Reverse idler shaft

!26. Bearing snap ring
!27. Bearing snap ring
!28. Intermediate plate