Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1026

10-6  CAB

4) Apply primer 

1

 #435-95 or equivalent to the body side

bonding surface.  The primer should extend 25 mm (1 in.).

Apply primer #435-40 or equivalent to the windshield glass

side bonding surface.

The primer should extend 15 mm (0.6 in.) from end of the

glass.

Apply the window glass sealing adhesive 

2

.

If you are using an air gun, air pressure should be maintained
at 147 - 294 kpa.
Note :
Open time (1 min. or more) should be set after application
of the primer.
Bonding shall be done within 5 minutes after the sealer
has been applied.

Adjust the setting of the windshield glass with suction discs.

The center of the windshield glass should be in alignment with
the center of the windshield glass opening.
The clearance between body and upper moulding should be
within 0.5 mm (A).
Both of the clearance for RH and LH should be same. (6 mm 

±

2 mm)
Note:
It is a good idea to perform the windshield installation
procedure from beginning to end without pausing.  If you
allow time to elapse between steps, excessive amounts of
adhesive may be extruded from around the windshield.

CAB  10-7

5. Upper Moulding

1) Before installing the windshield moulding (at the upper part

of the windshield), spray hot water at a temperature of

about 140

°

F (60

°

C) onto the windshield glass and the

adhesive.  This will cause curing.

2) Install the upper moulding as soon as hot water has been

applied.  Using a roller push moulding in until it bottoms.

4. Windshield Stopper
Do this immediately after completing the gap adjustment.

2. Side Moulding
Use unleaded gasoline and a soft cloth to wipe away any
excess adhesive.
Cure the bonding at a temperature of 68

°

 - 86

°

F (20

°

 - 30

°

C)

for twenty-four hours.
Check that the windshield does not leak water.

10-8  CAB

SLIDING REAR WINDOW ASSEMBLY

  DISASSEMBLY

Disassembly Steps

▲

1. Weather strip

▲

2. Packing ; rear window
3. Screw; binding

▲

4. Frame ; rear window
5. Stopper

▲

6. Rear window ; slide
7. Lock assembly with catchback window
8. Glass run

▲

9. Glass ; rear window corner

10. Weather strip ; rear window corner

CAB  10-9

Important Operation - Removal

1. Weather Strip
Remove the weather strip with a knife.

2. Packing ; Rear Window
With a screwdriver or similar tool, remove the window stop.

4. Frame ; Rear Window
Place the window channel in a vertical position and remove the
frame rear by pulling on one end of it with your hand.

6. Rear Window ; Slide
With the window channel held in a vertical position, remove the
rear window ; slide.

9. Glass ; Rear Window Corner
Stand the window channel up and remove the glass ; rear
window corner.