Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1020

CAB  10-25

  ADJUSTMENT (FRONT AND REAR)

Door Hinge

Door alignment can be obtained by moving door hinges.
Prior to adjustment, remove the fender and set the door
temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.

Door Striker

Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.
Adjust the number of sheets to control engagement of the
striker with the door latch.  One or two sheets are generally
used to obtain correct adjustment.

10-26  CAB

INSTRUMENT PANEL

  REMOVAL

2

9

6

7

1

5

10

13

8

12

11

4

3

Disassembly Steps

▲

1. Center console assembly

▲

2. ECM cover (M/T Remote only)

▲

3. Glove box

▲

4. Glove box cover

▲

5. Instrument panel passenger lower cover

assembly

▲

6. Instrument panel driver lower cover

assembly

▲

7. Lower cluster assembly

▲

8. Meter cluster assembly

▲

9. Instrument panel lower center cover

assembly

▲

10. Control lever assembly

▲

11. Instrument panel assembly
12. Meter assembly
13. Radio assembly

CAB  10-27

Important Operations

1. Center Console Assembly

•

Remove shift knob and 2 fixing screws (front side).

Open the grommet and remove 2 fixing screws (rear

side).

2. ECM cover

3. Glove Box

•

Remove 2 fixing screws and pulling the handle.

4. Glove Box Cover

•

Remove 4 fixing screws and pull the cover toward you

and remove the clips at 2 positions.

5. Instrument Panel Passenger Lower Cover Assembly

•

Remove 3 fixing screws and 1 clip.

6. Instrument Panel Driver Lower Cover Assembly

•

Remove the engine hood opener 2 fixing screws and 6

fixing screws.

•

Disconnect the connector of the illumination.

7. Lower Cluster Assembly

•

Remove 3 fixing clips.

8. Meter Cluster Assembly

•

Remove 3 fixing screws, 7 clips and switch connectors.

9. Instrument Panel Lower Center Cover Assembly

•

Remove 7 fixing screws and disconnect the connector of

the cigarette lighter.

10-28  CAB

10.Control Lever Assembly

1) Disconnect the control cable from heater unit and blower

unit.

2) Remove the control lever assembly fixing screws.

11.Instrument Panel

1) Remove the instrument panel fixing nuts and bolts.

2) Disconnect the instrument harness on ECM.

3) Remove the instrument panel.