|
|
S150 Bobcat Loader 53 Operation & Maintenance Manual SERVICE SCHEDULE Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The WARNING Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. W-2003-0903 SERVICE SCHEDULE HOURS ITEM SERVICE REQUIRED 8-10 50 100
■
250
■
500
■
1000 Engine Oil Check the oil level and add as needed. Engine Air Filter and Air System Check display panel. Service only when required. Check for leaks and Engine Cooling System Clean debris from oil cooler, radiator & grill. Lift Arms, Cylinders, Bob-Tach Lubricate with multi-purpose lithium based grease. Tires Check for damaged tires and correct air pressure. Seat Belt, Seat Bar, Control Check the condition of seat belt. Check the sear bar and control interlocks for Bobcat Interlock Control Systems Check that four (4) BICS™ indicator lights and functions are activated. See Safety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any signs or Operator Cab Check the fastening bolts, washers and nuts. Check the condition of the cab. Indicators and Lights Check for correct operation of all indicators and lights. Fuel Filter Remove the trapped water. Heater Filters Clean or replace filters as needed during heating season. Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks. Repair or Final Drive Trans. (Chaincase), Check oil level. Check for correct operation. Repair or adjust as needed. Wheel Nuts Check for loose wheel nuts and tighten to 142-156 Nm torque. ❏ Parking Brake Check operation. Battery Check cables, connections and electrolyte level. Add distilled water as needed. Engine/Hydro. Drive Belt Check for wear or damage. Check idler arm stop. * Alternator Belt Check tension and adjust as needed. Air Condition Belt Check belt for wear. Adjust or replace as needed. Bobcat Interlock Control System Check the function of the lift arm by-pass control. Fuel Filter Replace filter element. Steering Shaft Grease fittings. Fan Drive Gearbox Check gear lube level. Engine Oil and Filter Replace oil and filter. Use CD or better grade oil and Bobcat filter. ^ Hydraulic Reservoir Breather Cap Replace the reservoir breather cap. Hyd./Hydro. Filter ● Replace the filter element. Final Drive Trans. (Chaincase) Replace the fluid. Hydraulic Reservoir Replace the fluid. Case Drain Filters Replace the filters. ❏ Check wheel nut torque every 8 hours for the first 24 hours. * Inspect the new belt after first 50 hours. ● Also replace hydraulic/hydrostatic filter element when the transmission warning light comes ON. ^ First oil and filter change must occur at 50 hours; 500 hours thereafter. Or every 12 months. |