Volvo V60 Plug-in Hybrid (2015 year). Instruction - part 22

10 Maintenance and service

10

371

Hybrid battery

The car is equipped with a hybrid battery for

electric motor operation - a maintenance-free

rechargeable Lithium-ion type battery.

WARNING

The hybrid battery must only be replaced

by a workshop - an authorised Volvo work-

shop is recommended.

Coolant
The hybrid battery's cooling system has a

separate expansion tank.

IMPORTANT

The hybrid battery's coolant must only be

topped up by a workshop - an authorised

Volvo workshop is recommended.

Related information

•

Charging the hybrid battery - prepara-

tions (p. 294)

Electrical system

The electrical system is single-pole and uses

the chassis and engine casing as a conductor.

The car has a voltage-regulated AC alterna-

tor.
The size, type and performance of the starter

battery depend on the car's equipment and

function.

IMPORTANT

If the starter battery is replaced, make sure

you replace it with a battery with the same

cold starting capacity and type as the orig-

inal battery (see the label on the battery).

Related information

•

Starter battery - replacement (p. 369)

•

Starter battery - general (p. 367)

10 Maintenance and service

10

372

Fuses - general

All electrical functions and components are

protected by a number of fuses in order to

protect the car's electrical system from dam-

age by short circuiting or overloading.

WARNING

Orange-coloured cables must only be han-

dled by qualified personnel.

WARNING

Several components in the car work with

high-voltage current that could be danger-

ous in the event of incorrect intervention.
Do not touch anything that is not clearly

described in this owner's manual.

If an electrical component or function does

not work, it may be because the component's

fuse was temporarily overloaded and failed. If

the same fuse fails repeatedly then there is a

fault in the circuit. Volvo recommends that

you visit an authorised Volvo workshop for

checking.

Changing
1. Look in the fuse diagram to locate the

fuse.

2. Pull out the fuse and check from the side

to see whether the curved wire has

blown.

3. If this is the case, replace it with a new

fuse of the same colour and amperage.

WARNING

Never use a foreign object or a fuse with

an amperage higher than that specified

when replacing a fuse. This could cause

significant damage to the electrical system

and possibly lead to fire.

Location of central electrical units

Central electrical unit locations in a left-hand

drive car. In a right-hand drive car the central

electrical units under the glovebox change

sides.

Engine compartment

Under the glovebox

Under the glovebox

Cargo area

Engine compartment, cold zone

Related information

•

Fuses - in engine compartment (p. 373)

•

Fuses - under glovebox (p. 376)

•

Fuses - in the control module under the

glovebox (p. 378)

•

Fuses - in cargo area (p. 380)

•

Fuses - in the engine compartment's cold

zone (p. 384)

10 Maintenance and service

10

}}

373

Fuses - in engine compartment

Fuses in the engine compartment protect

engine and brake functions, amongst other

things.

||

10 Maintenance and service

10

374

*

 

Option/accessory, for more information, see Introduction.

General fuses, engine compartment
On the inside of the cover there are tweezers

that facilitate the procedure for the removal

and fitting of fuses.

Positions (see preceding illustration)

Engine compartment, upper

Engine compartment, front

Engine compartment, lower

These fuses are all located in the engine com-

partment box. The fuses in (C) are located

under (A).
On the inside of the cover is a label that

shows the location of the fuses.

•

Fuses 1-7 and 42-44 are of the "Midi

Fuse" type and must only be replaced by
a workshop

10

.

•

Fuses 8-15 and 34 are of the "JCASE"

type and should be replaced by a work-
shop

10

•

Fuses 16-33 and 35-41 are of the "Mini

Fuse" type.

Function

A

-

-

Primary fuse for the central

electronic module (CEM) under

the glovebox

50

Function

A

-

-

Primary fuse for relay/fuse box

under the glovebox

60

-

-

-

-

-

-

-

-

Windscreen wipers

30

Parking heater*

25

-

-

-

-

ABS pump

40

ABS valves

20

Headlamp washers*

20

Headlamp levelling*; Active

Xenon headlamps - ABL*

10

Function

A

Primary fuse for the central

electronic module (CEM) under

the glovebox

20

ABS

5

Adjustable steering force*

5

Engine control module; Trans-

mission control module; Air-

bags

10

Heated washer nozzles*

10

-

-

Headlamp control

5

-

-

-

-

-

-

Relay coils

5

Auxiliary lamps*

20

Horn

15

10

An authorised Volvo workshop is recommended.

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10

375

Function

A

Relay coil in main relay for

engine management system;

Engine control module

10

Transmission control module

15

-

-

Relay coils in central electrical

unit in engine compartment

cold zone

5

Start relay

30

Glow control module

10

Engine Control Module (ECM)

15

Mass air flow sensor; Control

valves

15

Valves; Oil level sensor

10

Lambda-sond; Control module,

radiator roller cover

10

Diesel filter heater

20

Function

A

Crankcase ventilation heater

10

Glow plugs

70

Cooling fan

80

Power steering

100

Behind the engine

A: Left-hand drive car. B: Right-hand drive car.

Fuse

Function

A

Monitoring of vacuum pump for

brake system

5

Related information

•

Fuses - under glovebox (p. 376)

•

Fuses - in the control module under the

glovebox (p. 378)

•

Fuses - in cargo area (p. 380)

10 Maintenance and service

10

376

*

 

Option/accessory, for more information, see Introduction.

Fuses - under glovebox

Fuses under the glovebox protect the info-

tainment system and seat functions, amongst

other things.

Positions

Function

A

Primary fuse for audio control

module*; Primary fuse for fuses

16-20: Infotainment

40

Windscreen washers; Rear win-

dow washer

25

-

-

-

-

Function

A

-

-

Door handle (Keyless*)

5

-

-

Control panel, driver's door

20

Control panel, front passenger

door

20

Function

A

Control panel, rear passenger

door, right

20

Control panel, rear passenger

door, left

20

Keyless*

7.5

Power seat, driver's side*

20

Power seat, passenger side*

20

10 Maintenance and service

10

*

 

Option/accessory, for more information, see Introduction.

377

Function

A

-

-

Infotainment Control Module or
Screen

A

5

Audio control unit (amplifier)*;

Digital radio*; TV*

10

Audio control module or Control
module Sensus

A

15

Telematics*; Bluetooth*

5

-

-

Sunroof*; Interior lighting roof;

Climate sensor*; Damper

motors, air intake

5

12 V socket, tunnel console

15

Seat heating, rear right*

15

Seat heating, rear left*

15

Electrically-driven heater

5

Seat heating, front passenger

side

15

Seat heating, front driver's side

15

Function

A

Parking assistance*; Parking

camera*
Towbar control module*
BLIS*

5

-

-

-

-

A

Certain model variants.

Related information

•

Fuses - in engine compartment (p. 373)

•

Fuses - in the control module under the

glovebox (p. 378)

•

Fuses - in cargo area (p. 380)

•

Fuses - in the engine compartment's cold

zone (p. 384)

10 Maintenance and service

10

378

*

 

Option/accessory, for more information, see Introduction.

Fuses - in the control module under

the glovebox

Fuses in the control module under the glove-

box protect airbag and collision warning sys-

tem functions, amongst other things.

Positions

Function

A

Rear window wiper

15

-

-

Interior lighting; Driver's door

control panel, power windows;

Power seats*

7.5

Combined instrument panel

5

Function

A

Adaptive cruise control, ACC*;

collision warning system*

10

Interior lighting; Rain sensor*

7.5

Steering wheel module

7.5

Central locking system, fuel

filler flap

10

Heated steering wheel*

15

Function

A

Heated windscreen*

15

Unlocking, tailgate

10

Folding head restraint*

10

Fuel pump

20

Movement detector alarm*; Cli-

mate panel

5

10 Maintenance and service

10

*

 

Option/accessory, for more information, see Introduction.

379

Function

A

Steering lock

15

Siren*; Data link connector

OBDII

5

-

-

Airbags

10

Collision warning system*

5

Accelerator pedal sensor; Dim-

ming interior rearview mirror*;

Seat heating, rear*

7.5

Infotainment control module

(Performance); Audio (Perform-

ance)

15

Brake light

5

Sunroof*

20

Immobiliser

5

Related information

•

Fuses - in engine compartment (p. 373)

•

Fuses - under glovebox (p. 376)

•

Fuses - in cargo area (p. 380)

•

Fuses - in the engine compartment's cold

zone (p. 384)

10 Maintenance and service

10

380

Fuses - in cargo area

Fuses in the cargo area protect the electric

parking brake and electric operation func-

tions, amongst other things.

The fuse box is located behind the upholstery on the left-hand side.

10 Maintenance and service

10

}}

*

 

Option/accessory, for more information, see Introduction.

381

The emergency puncture repair kit needs to be

lifted out for the central electrical unit to be

accessible.

Positions

Box A Function

A

Electric parking brake, left

30

Electric parking brake, right

30

Rear window defroster

30

Trailer socket 2*

15

-

-

12 V socket, cargo area

15

-

-

-

-

Box A Function

A

-

-

-

-

Trailer socket 1*

40

-

-

||

10 Maintenance and service

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382

The fuse box is located behind the upholstery on the left-hand side.

The emergency puncture repair kit needs to be

lifted out for the central electrical unit to be

accessible.

Box

B

Function

A

Coolant pump 1 for hybrid

battery; Valve for coolant

pumps 1 and 2

10

Coolant pump 2 for hybrid

battery

10

Charging unit; Voltage con-

verter 400 V-12 V; Control

module for hybrid battery

5

Coolant pump for the cool-

ing system's low tempera-

ture circuit

15

Box

B

Function

A

Charging unit; Voltage con-

verter 400 V-12 V; Control

module for hybrid battery

10

Relay coils; High voltage

converter for electric motor

and integrated starter gener-

ator

10

Disengaging the electric

motor from the rear axle

15

-

-

10 Maintenance and service

10

383

Box

B

Function

A

High voltage converter for

electric motor and integrated

starter generator; Control

module for hybrid battery

10

Coolant valves for the cool-

ing system's low tempera-

ture circuit; Electric A/C

compressor; Valve for heat

exchanger; Valve for climate

control system

10

-

-

-

-

Related information

•

Fuses - in engine compartment (p. 373)

•

Fuses - under glovebox (p. 376)

•

Fuses - in the control module under the

glovebox (p. 378)

•

Fuses - in the engine compartment's cold

zone (p. 384)

10 Maintenance and service

10

384

Fuses - in the engine compartment's

cold zone

Fuses in the engine compartment's cold zone

are fitted in cars with the Start/Stop function.

Location of fuses for the Start/Stop function.

•

Fuses A1 and A2 are of the "MEGA Fuse"

type and must only be replaced by a
workshop

11

.

•

Fuses 1-11 are of the "Midi Fuse" type

and must only be replaced by a work-
shop

11

.

•

Fuse 12 is of the "Mini Fuse" type.

For more information on Start/Stop - see

Drive system - drive modes (p. 263).

Positions

Function

A

Main fuse for central electrical

unit in the engine compartment

175

Main fuse for central electronic

module (CEM) under the glove-

box, relay/fuse box under the

glovebox, central electrical

units in cargo area

175

Function

A

Vacuum pump for brake sys-

tem

40

Primary fuse for the central

electronic module (CEM) under

the glovebox

50

Primary fuse for relay/fuse box

under the glovebox

60

11

An authorised Volvo workshop is recommended.

10 Maintenance and service

10

385

Function

A

Primary fuse for central electri-

cal unit B in cargo area

50

Primary fuse for central electri-

cal unit A in cargo area

60

Ventilation fan

40

-

-

-

-

-

-

Internal diode

50

Oil pump automatic gearbox

30

-

-

Related information

•

Fuses - in engine compartment (p. 373)

•

Fuses - under glovebox (p. 376)

•

Fuses - in the control module under the

glovebox (p. 378)

•

Fuses - in cargo area (p. 380)

10 Maintenance and service

10

386

Car wash

The car should be washed as soon as it

becomes dirty. Wash the car in a car wash

with oil separator. Use car shampoo.

Washing by hand

•

Remove bird droppings from the paint-

work as soon as possible. Bird droppings

contain chemicals that affect and discol-

our paintwork very quickly. An authorised

Volvo workshop is recommended for the

removal of any discoloration.

•

Hose down the underbody.

•

Rinse the whole car until the loose dirt

has been removed in order to reduce the

risk of scratches from washing. Do not

spray directly onto the locks.

•

If necessary, use cold degreasing agent

on very dirty surfaces. Note that the sur-

faces must not then be warmed up by the

sun!

•

Wash using a sponge, car shampoo and

plenty of lukewarm water.

•

Clean the wiper blades with a lukewarm

soap solution or car shampoo.

•

Dry the car using a clean, soft chamois or

a water scraper. If you avoid allowing

water droplets to dry in strong sunlight

then the risk of water stains that may

need to be polished away is reduced.

WARNING

Always have the engine cleaned by a

workshop. There is a risk of fire if the

engine is hot.

IMPORTANT

Dirty headlamps have impaired functional-

ity. Clean them regularly, when refuelling

for example.
Do not use any corrosive cleaning agents

but use water and a non-scratching

sponge instead.

NOTE

Outside lighting such as headlamps, fog

lamps and rear lamps may temporarily

have condensation on the inside of the

lens. This is normal, all exterior lighting is

designed to withstand this. Condensation

is normally vented out of the lamp housing

when the lamp has been switched on for a

time.

Wiper blades
Asphalt, dust and salt residue on wiper

blades, as well as insects, ice etc. on the

windscreen, impair the service life of wiper

blades.
For cleaning:
- Set the wiper blades to the service position,

see Wiper blades (p. 364).

NOTE

Wash the wiper blades and windscreen

regularly with lukewarm soap solution or

car shampoo. Do not use any strong sol-

vents.

Automatic car washes
An automatic car wash is a simple and quick

way of washing the car, but it cannot reach

everywhere. Handwashing the car is recom-

mended for achieving optimum results.

NOTE

The car must only be washed by hand

over the first few months. This is because

the paint is more delicate when it is new.

High-pressure washing
When using high-pressure washing, use

sweeping movements and make sure that the

nozzle does not come closer than 30 cm to

the surface of the car (the distance applies to

all exterior parts). Do not spray directly onto

the locks.