Volkswagen 01M Transmission. Manual - part 123

122

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

No. 1

No. 2

No. 4

No. 7

No. 10

No. 3

No. 5

No. 6

No. 9

No. 8

No. 11

 NUMBER 1 THRUST WASHER:  OIL PUMP TO K3 CLUTCH HOUSING.  (PLASTIC)
 NUMBER 2 THRUST WASHER:  K3 CLUTCH HOUSING TO FRONT PLANETARY CARRIER.
 NUMBER 3 THRUST BEARING:  FRONT PLANETARY SUN GEAR TO FRONT PLANETARY RING GEAR.
 NUMBER 4 THRUST WASHER:  FRONT PLANETARY CARRIER TO FRONT PLANETARY RING GEAR.  (PLASTIC)
 NUMBER 5 THRUST BEARING:  FRONT PLANETARY RING GEAR TO K1 CLUTCH HOUSING.
 NUMBER 6 THRUST BEARING:  K1 CLUTCH HOUSING TO CENTER SUN GEAR AND SHAFT.
 NUMBER 7 THRUST WASHER:  CENTER SUPPORT TO REAR PLANETARY CARRIER.  (BRONZE)
 NUMBER 8 THRUST BEARING:  CENTER SUN GEAR TO REAR SUN GEAR.
 NUMBER 9 THRUST BEARING:  REAR SUN GEAR TO K2 CLUTCH HOUSING.
 NUMBER 10 THRUST WASHER:  REAR PLANETARY CARRIER TO K2 CLUTCH HOUSING.  (PLASTIC)
 NUMBER 11 THRUST BEARING:  K2 CLUTCH HOUSING TO CASE.

BEARING AND WASHER LOCATIONS

Figure 212

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Figure 213

123

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

73

114

111

116

117

NUMBER 1

NUMBER 2

NUMBER 3

NUMBER 4

NUMBER 5

NUMBER 6

NUMBER 7

NUMBER 8

NUMBER 9

NUMBER 10

NUMBER 11

BEARING AND WASHER IDENTIFICATION

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Figure 214

Figure 215

124

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

TORQUE SPECIFICATIONS

Component

Oil Pump to Case

Oil Pump Cover to Pump Body

Converter Housing to Case

Valve Body and On/Off Solenoid Bolts (10 mm Head)

Valve Body and Linear Solenoid Brackets (8 mm Head)

Park Rod Guide to Case

Inside Detent Spring to Case

Temp Sensor to Valve Body

Oil Pan Drain Plug

Valve Body to Case Bolts

8-Way and 14-Way Case Connectors to Case

Oil Pan to Case

Oil Screen to Valve Body

Converter Cover Oil Baffle

Converter Cover Oil Pipes

Inside Manual Shaft Lever Nut

Output Speed Sensor to Case

Input Speed Sensor to Case

Input and Output Speed Sensor Connector Brackets to Valve Body

Center Support to Case

Center Support Shaft Nut

Park Pawl Pivot Pin Plug

Transaxle Range Switch to Case

Integral Cooler to Converter Cover Bolt

N•m

19

14

11

97

19

9

7

14

10

14

10

11

97

27

9

10

7

11

8

11

7

7

10

7

22

34

14

11

35

26

97

16

25

10

Ft.Lb.

80

88

62

97

71

97

62

62

88

62

In.Lb.

14

80

62

20

VEHICLE

ENGINE

YEAR

"09g" TRANSAXLE CODES

"UPDATED" TRANSAXLE CODE INFORMATION

Jetta,

New Beetle,

New Beetle,

New Beetle,

New Beetle Cabrio,

New Beetle Cabrio,

New Beetle Cabrio,

"09G" Transaxle Code Location is shown on Page 5.

HDN, HFU, HRM, JUJ, KBV, KGL,

HDN, HFU, HRM, JUJ, KBV, KGL,

GHE, HGA, HTT, 

GHE, HGA, HTT, 

GGZ, HFZ, HMD, 

GGZ, HFZ, HMD, 

HHG, HTU, 

HHG, HTU, 

2007-1010

2005-Up

1998-Up

1998-Up

1998-Up

2003-Up

2003-Up

2003-Up

2.5L

2.5L

1.8L

1.8L

2.0L

2.0L

2.5L

2.5L

Note: Some torque specifications are based on the findings in a the virgin unit that was torn down.  The manufacturer
          does not provide any factory torque specifications.

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Volkswagen Engine and Transmission Codes

 

Published July 19, 2006

 

 

 

P0 Code

 

P1 Code

 

P2 Code

 

P3 Code

U0 Code

P-Hex Code

    

 

 

DTC 

Description 

P0010

 

"A" Camshaft Position Actuator Circuit / Open, Bank 1

P0011

 

"A" Camshaft Position - Timing Over-Advanced or System 
Performance, Bank 1

 

P0012

 

"A" Camshaft Position - Timing Over-Retarded, Bank 1

P0013

 

"B" Camshaft Position - Actuator Circuit / Open, Bank 1

P0014

 

"B" Camshaft Position - Timing Over-Advanced or System 
Performance, Bank 1

 

P0015

 

"B" Camshaft Position - Timing Over-Retarded, Bank 1

P0016

 

Crankshaft Position - Camshaft Position Correlation, Bank 1 
Sensor A

 

P0017

 

Crankshaft Position - Camshaft Position Correlation, Bank 1 
Sensor B

 

P0018

 

Crankshaft Position - Camshaft Position Correlation, Bank 2 
Sensor A

 

P0019

 

Crankshaft Position - Camshaft Position Correlation, Bank 2 
Sensor B

 

P0020

 

"A" Camshaft Position Actuator Circuit / Open, Bank 2

P0021

 

"A" Camshaft Position - Timing Over-Advanced or System 
Performance, Bank 2

 

P0022

 

"A" Camshaft Position - Timing Over-Retarded, Bank 2

P0023

 

"B" Camshaft Position - Actuator Circuit / Open, Bank 2

P0024

 

"B" Camshaft Position - Timing Over-Advanced or System 
Performance, Bank 2

 

P0025

 

B Camshaft Position - Timing Over-Retarded, Bank 2

P0030

 

HO2S Heater Control Circuit, Bank 1 Sensor 1

P0031

 

HO2S Heater Control Circuit Low, Bank 1 Sensor 1

P0032

 

HO2S Heater Control Circuit High, Bank 1 Sensor 1

P0036

 

HO2S Heater Control Circuit, Bank 1 Sensor 2

P0037

 

HO2S Heater Control Circuit Low, Bank 1 Sensor 2

P0038

 

HO2S Heater Control Circuit High, Bank 1 Sensor 2

P0040

 

O2 Sensor Signals Swapped, Bank 1 Sensor 1/Bank 2 Sensor 1

 

P0041

 

O2 Sensor Signals Swapped, Bank 1 Sensor 2/ Bank 2 Sensor 2

 

P0042

 

HO2S Heater Control Circuit, Bank 1 Sensor 3

P0043

 

HO2S Heater Control Circuit Low, Bank 1 Sensor 3

P0044

 

HO2S Heater Control Circuit High, Bank 1 Sensor 3

P0050

 

HO2S Heater Control Circuit, Bank 2 Sensor 1

P0051

 

HO2S Heater Control Circuit Low, Bank 2 Sensor 1

P0052

 

HO2S Heater Control Circuit High, Bank 2 Sensor 1

P0056

 

HO2S Heater Control Circuit, Bank 2 Sensor 2

Page 1 of 24

Volkswagen Engine and Transmission Fault Codes

12/3/2008

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