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Volkswagen 01M Transmission. Manual - part 113

470

471

472

473

INSTALLED ON

K2 CLUTCH

HOUSING

Blocks

467

465

468

469

465 REAR PLANETARY "RAVIGNEAUX" GEAR SET.
467 NUMBER 8 "FRONT" THRUST BEARING RACE.
468 NUMBER 8 THRUST BEARING.
469 NUMBER 8 "REAR" THRUST BEARING RACE.
470 REAR SUN GEAR.
471 NUMBER 9 "FRONT" THRUST BEARING RACE.
472 NUMBER 9 THRUST BEARING.
473 NUMBER 9 "REAR" THRUST BEARING RACE.

469 NUMBER 8 "REAR" THRUST BEARING RACE.
470 REAR SUN GEAR.
471 NUMBER 9 "FRONT" THRUST BEARING RACE.

Figure 133

Figure 134

REAR PLANETARY ASSEMBLY (CONT'D)

COMPONENT REBUILD (CONT'D)

8. Install the number 8 "front" thrust bearing race
into the pocket of front sun gear in planetary
carrier, as shown in Figure 133.
9. Install the number 8 thrust bearing into carrier,
as shown in Figure 133.

10. Install the number 8 "rear" thrust bearing race
on the front side of rear sun gear, as shown in
Figure 134, and retain with Trans-Jel®.
11. Install the number 9 "front" thrust bearing race
on the rear side of rear sun gear, as shown in
Figure 134, and retain with Trans-Jel®.

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Blocks

465

466

1 1/8

470

465 REAR PLANETARY "RAVIGNEAUX" GEAR SET.
466 NUMBER 10 THRUST WASHER (PLASTIC).
470 COMPLETED REAR SUN GEAR.

Figure 135

Figure 137

Figure 136

Blocks

1 1/8

1 - 1/8"

Socket

1 - 1/8"

Socket

REAR PLANETARY ASSEMBLY (CONT'D)

COMPONENT REBUILD (CONT'D)

12. Install the completed sun gear assembly into
rear planetary carrier, as shown in Figure 135,
by rotating into position.
13. Place a 1-1/8", 1/2" drive socket on the rear
sun gear, as shown in Figure 136.
14. Gently roll the complete assembly over while
holding the socket in place until the planetary
assembly is setting upright on the socket, as
shown in Figure 137.
Note: This will retain the seated position of
the two sun gears.
15. Carefully place the vice-grips on the splines of
rear sun gear and against the shoulder of the
front sun gear, as shown in Figure 137, and set
the complete assembly aside for final assembly.

Component Rebuild

Continued on Page 84

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111

112

113

114

116

117

118

119

120

135

115

REAR VIEW

111 NUMBER 2 THRUST WASHER.
112 FRONT PLANETARY SUN GEAR.
113 FRONT PLANETARY CARRIER ASSEMBLY.
114 NUMBER 4 THRUST WASHER.
115 INPUT SHAFT SEALING RINGS (3 REQUIRED).

116 NUMBER 3 THRUST BEARING.
117 NUMBER 3 THRUST BEARING RACE.
118 FRONT PLANETARY RING GEAR AND INPUT SHAFT ASSEMBLY.
119 NUMBER 5 THRUST BEARING.
120 NUMBER 5 THRUST BEARING RACE.
135 K1 CLUTCH SEALING RINGS (2 REQUIRED).

FRONT PLANETARY AND ASSOCIATED PARTS, EXPLODED VIEW

Figure 138

FRONT PLANETARY ASSEMBLY

COMPONENT REBUILD (CONT'D)

1. Disassemble the front planetary assembly using
Figure 129 as a guide.
3. Clean all front planetary parts thoroughly and
dry with compressed air.
3. Inspect all front planetary parts thoroughly for
any wear and/or damage, replace as necessary.

WARNING: At time of this printing, there are not
any new "hard parts" available from the
manufacturer for this unit. The only source will be
used aftermarket suppliers.

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INSTALLED ON

K1 CLUTCH

HOUSING

118

119

120

135

118 FRONT PLANETARY RING GEAR AND INPUT SHAFT ASSEMBLY.
119 NUMBER 5 THRUST BEARING.
120 NUMBER 5 THRUST BEARING RACE.
135 K1 CLUTCH SEALING RINGS (2 REQUIRED).

114

113

113 FRONT PLANETARY CARRIER ASSEMBLY.
114 NUMBER 4 THRUST WASHER.

118

117

117 NUMBER 3 THRUST BEARING RACE.
118 FRONT PLANETARY RING GEAR AND INPUT SHAFT ASSEMBLY.

FRONT PLANETARY ASSEMBLY (CONT'D)

COMPONENT REBUILD (CONT'D)

Figure 139

Figure 141

Figure 140

4. Install the number 5 thrust bearing onto back
side of input shaft and front planet ring gear, as
shown in Figure 139, with needles facing up
and retain with Trans-Jel®.
Note: Number 5 thrust bearing race already
installed on K1 clutch housing.
5. Install two new sealing rings into the grooves
of input shaft, as shown in Figure 139.
6. Turn assembly over and install the number 3
thrust bearing race, as shown in Figure 140,
and retain with Trans-Jel®.
7. Install number 4 thrust washer on back side of
front planetary carrier, as shown in Figure 141,
and retain with Trans-Jel®.
Note: This washer is included in Trans-Tec®
rebuild kit.

Continued on Page 86

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Content .. 111 112 113 114 ..