Volkswagen 01M Transmission. Manual - part 106

111 NUMBER 2 THRUST WASHER.
112 FRONT PLANETARY SUN GEAR.
113 FRONT PLANETARY CARRIER ASSEMBLY.
114 NUMBER 4 THRUST WASHER.
115 INPUT SHAFT SEALING RINGS (3 REQUIRED).
116 NUMBER 3 THRUST BEARING.
117 NUMBER 3 THRUST BEARING RACE.
118 FRONT PLANETARY RING GEAR AND INPUT SHAFT ASSEMBLY.
119 NUMBER 5 THRUST BEARING.
120 NUMBER 5 THRUST BEARING RACE.

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

Figure 74

Figure 73

131

134

Continued on Page 55

47. Seperate and inspect front planetary components,
as shown in Figure 73.
48. Remove K1 clutch housing assembly, as shown
in Figure 74, and set aside for the component
rebuild section.
49. Remove the K3 clutch housing drive hub, as
shown in Figure 74, along with the number 6
thrust bearing and bearing race.

TRANSAXLE DISASSEMBLY (CONT'D)

120

119

118

115

117

116

114

113

112

111

133

132

REAR VIEW

131 K1 CLUTCH HOUSING ASSEMBLY.
132 NUMBER 6 THRUST BEARING.
133 NUMBER 6 THRUST BEARING RACE.
134 K3 CLUTCH HOUSING DRIVE HUB.

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

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Continued on Page 56

50. Remove the B1 clutch pack from the B1 clutch
housing, as shown in Figure 75.
51. Remove the B1 clutch housing retaining snap
ring, as shown in Figure 76, and remove the
B1 clutch housing.
Note: This snap ring is identified by two small
"turn-outs" at snap ring ends, as shown in
Figure 76.

TRANSAXLE DISASSEMBLY (CONT'D)

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

Figure 76

Figure 75

424

425

426

427

422

421

423

421 B1 CLUTCH "BELLVILLE" CUSHION SPRING.
422 B1 CLUTCH BACKING PLATE.
423 B1 CLUTCH FRICTION PLATES (QTY MAY VARY).
424 B1 CLUTCH STEEL PLATES (QTY MAY VARY).
425 B1 CLUTCH PRESSURE PLATE.

426 B1 CLUTCH HOUSING RETAINING SNAP RING.
427 B1 CLUTCH HOUSING.

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

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AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Figure 77

Continued on Page 57

52. Remove the 2 parking rod guide retaining bolts
using a 10mm socket, as shown in Figure 78,
and remove parking rod guide.
Note: It is not necessary to remove the inside
detent spring unless it is damaged.
53. Remove the park pawl pivot pin case plug from
rear of case, as shown in Figure 77.
54 Remove and discard case plug "O" ring seal, as
shown in Figure 77.

55. Remove the park pawl pivot pin, using a small
pocket magnet, through the case plug bore, as
shown in Figure 77.

TRANSAXLE DISASSEMBLY (CONT'D)

280

028

03C

6
0

0 3

734

- 1

141

142

143

144

145

146

149

150

151

152

153

154

147

148

148 PARK PAWL ANTI-RATTLE SPRING.
149 PARK PAWL.
150 PARK PAWL PIVOT PIN.
151 PARK PAWL CASE PLUG "O" RING SEAL
152 PARK PAWL CASE PLUG.
153 INSIDE DETENT SPRING RETAINING BOLT.
154 INSIDE DETENT SPRING.

141 PARK ROD GUIDE RETAINING BOLT (14 MM LENGTH).
142 PARK ROD GUIDE.
143 PARK ROD GUIDE RETAINING BOLT (28 MM LENGTH).
144 PARK PAWL RETURN SPRING SLEEVE.
145 PARK PAWL RETURN SPRING.
146 PARK ROD ROLLER AND PIN ASSEMBLY.
147 PARK PAWL ANTI-RATTLE SPRING PIVOT PIN.

PARK LINKAGE EXPLODED VIEW

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Figure 79

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

PARK ROD

GUIDE

INSIDE

DETENT

SPRING

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

146

147

148

149

TRANSAXLE DISASSEMBLY (CONT'D)

Continued on Page 58

56. Remove park pawl anti-rattle spring and pivot
pin, as shown in Figure 79.
57. Remove the park rod roller and pin assembly, as
shown in Figure 79.
58. Remove the park pawl as shown in Figure 79.

Figure 78

146 PARK ROD ROLLER AND PIN ASSEMBLY.
147 PARK PAWL ANTI-RATTLE SPRING PIVOT PIN.
148 PARK PAWL ANTI-RATTLE SPRING.
149 PARK PAWL.

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