Volkswagen 01M Transmission. Manual - part 97

 

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Volkswagen 01M Transmission. Manual - part 97

 

 

Solenoid

Number     (Name)

Positive Meter Lead

Terminal No. (Wire Color)

Solenoid No. 1     (N88)

Solenoid No. 2     (N89)

Solenoid No. 3     (N90)

Solenoid No. 4     (N91)

Solenoid No. 5     (N92)

Solenoid No. 6     (N93)

Solenoid No. 9     (N282)

Solenoid No. 10   (N283)

1      (White)

2      (Black)

7      (Lt. Blue)

11    (Lt. Green)

3      (Yellow)

13    (Green)

5      (Red)

9      (White)

Negative Meter Lead

Terminal No. (Wire Color)

Case Ground

Case Ground

8      (Lt. Green)

12    (Brown)

4      (Purple)

14    (Grey)

6      (Blue)

10    (Black)

Ohms

Resistance

10.0 - 16.0

10.0 - 16.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

 When comparing resistance readings of On/Off solenoids, the resistance should be within .5 Ohms of one another.
 When comparing resistance readings of PWM solenoids, the resistance should be within .5 Ohms of one another.

RESISTANCE CHART THROUGH 14-WAY CASE CONNECTOR

Temperature F° (C°)

-22°F (-30°C)

50°F (10°C)

77°F (25°C)

77°F (25°C)

77°F (25°C)

230°F (110°C)

293°F (145°C)

37K - 51K Ohms

5K - 8K Ohms

3K - 5K Ohms

230 - 265 Ohms

100 - 120 Ohms

Sensor

ID     (Name)

Positive Lead

Term. No. (Color)

TFT  (G93)

ISS   (G182)

OSS   (G195)

PS1   (G193)

PS2   (G194)

1      (Orange)

3    (White)

5    (Tan)

7    (N/A)**

8    (N/A)**

6    (Blue)

Case Ground

Case Ground

4    (Red)

Negative Lead

Term. No. (Color)

2      (Orange)

Ohms

Resistance

5.0M Ohms*

5.0M Ohms*

0 = Open

0 = Open

* The ISS and OSS are Hall Affect Sensors and should be checked using a scope under operating conditions.  The resistance values provided in 
the chart are from new sensors.  Resistance checks on these type of sensors would, at best, inform you of either open or grounded circuits within 
the sensor itself.

** Both pressure switches were eliminated in all 09G transaxles from June 2004 on.

RESISTANCE CHART THROUGH 8-WAY CASE CONNECTOR

18

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Wire colors provided in these charts are "Internal" colors.

Figure 21

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19

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

View looking into the TCM (J217)

View looking into the 52 pin TCM (J217) Connector

1

2

3

4

5

6

7

8

9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26

29 30 31 32

27

28

33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49 50 51 52

Solenoid

Number     (Name)

Positive Meter Lead

Terminal No. (Wire Color)

Negative Meter Lead

Terminal No. (Wire Color)

Ohms

Resistance

Figure 22

RESISTANCE CHART THROUGH TCM 52-WAY CONNECTOR

Solenoid No. 1  (N88)

Solenoid No. 2  (N89)

Solenoid No. 3  (N90)

Solenoid No. 4  (N91)

Solenoid No. 5  (N92)

Solenoid No. 6  (N93)

Solenoid No. 9  (N282)

Solenoid No. 10  (N283)

TFT  (G93)

ISS  (G182)

OSS  (G195)

PS-1  (G193)

PS-2  (G194)

41   (Violet/Blue)

15   (Violet/Green)

30   (Yellow/Gray)

44   (Yellow/Black)

8   (Blue/Black)

39   (Black)

50   (White)

43   (Gray/Black)

6   (Blue/White)

17   (Green/Blue)

32   (Violet)

18   (Violet/Gray)

42   (Yellow/Violet)

31   (Blue/Violet)

16   (Yellow/Green)

4   (Green)

45   (Blue/Brown)

51   (Green)

38   (Black/Brown)

24   (Green/Blue)

25   (Blue/Green)

5   (Brown)

1 or 2   (Brown)

1 or 2   (Brown)

1 or 2   (Brown)

1 or 2   (Brown)

10 - 16

10 - 16

4.0-8.0

4.0-8.0

4.0-8.0

4.0-8.0

4.0-8.0

4.0-8.0

0 = Open

0 = Open

5.0M

5.0M

See Figure 21

External  Harness  wire  colors  provided  in  the  chart  above  are  from  2004  Audi  TT,  and  may  vary 
depending on the year, make and model of the vehicle.

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20

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

F

S

G

AU

FA

AU

FA

VW

 

G

 A

 

G

VW

A

 

Z  

0

G

 2

03

3

G

8

0

2

3

2

16

C

T0

8

9

5

0

G

3

0 0H

 0

3

-

2

57

4

  0

4

40

 -

-

51

 1

 

2

3

0

6

0

C

21

T

8

O

Z

0

H

30

 

35

G

09

0

1

4

0

1

7

5

3

2

4

6

8

10

9

Transaxle

Range Switch

Figure 23

TRANSAXLE RANGE SWITCH LOCATION

ELECTRONIC COMPONENTS (CONT'D)

Transaxle Range Switch (Mulit-function Switch)

Diagnosis

Diagnosis (Cont'd)

  The Transaxle Range Switch (TRS) is located on the 
top of the transaxle, as shown in Figure 23.  The TRS 
is a mechanical multi-position switch with 6 sliding 
contacts, four selector position switches, one reverse 
switch and one switch for positions P/N, for starting 
control. 

  The only ignition voltage sent to the switch goes in at 
terminal 10 and goes through only the reverse switch, 
as shown in Figure 24.  Voltage exits through terminal 
8 and is sent to the reverse lamps and the TCM.  This 
is easy to diagnos using a volt meter. 
    The  remainder  of  the  switches  provide  a  ground 
signal for the starter relay through the P/N switch and 
ground  signal  to  the  TCM  through  the  position 
switches, as shown in Figure 24.     These switches

must be checked with the DVOM set to Ohms. Notice 
in Figure 24 that terminals 3 and 4 provide the ground 
into  the  switches.    Use  the  Ohm  meter  across 
terminals 4 and 2 to check for the Park and Neutral 
positions, as shown in the chart provided in Figure 24.  
With the Ohm meter on terminal 3, you should have 
continuity across the terminals shown in the chart in 
Figure 24, related to the position of the gear selector 
lever.

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Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

1

7

5

3

2

4

6

8

10

9

Figure 24

1001

1101

0101

0110

1111

1101

1101

0111

0111

Switch

Position

Transition

Position

2

4

10

8

3

1

7

9

5

Lever

P/N Signal

Rev Signal

Position Signal

Data Block 9.4 Value

P

R

N

D

S

Black/Green

Black/Green

Black/Green

Black/Green

Black/Green

Black/Green

Gray/Black

White/Black

Gray/Black

Yellow

Yellow

Y

ellow

Yellow

Brown

Yellow/Blue

Violet/Black

Red/Yellow

Brown

LEFT SIDE OF

ENGINE COMP.
UNDER BATTERY

TRAY

NOT USED

GROUND TO

STARTER RELAY

TO REVERSE LAMPS

TO SHIFT LEVER ASSEMBLY

TERMINAL 7 (SEE WIRE SCHEM.)

FUSE HOLDER

LEFT END OF DASH

HOT IN

RUN/START

P/N

SWITCH

REVERSE

SWITCH

POSITION

SWITCHES

6

5

3

2

1

8

7

10

9

4

Transaxle

Range

Switch

TCM

TCM

22

47

21

10

36

REV SIG

POS SIG

POS SIG

POS SIG

POS SIG

}

FUSE

7

(10A)

TRANSAXLE RANGE SWITCH SCHEMATIC FROM 2004 AUDI

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