Volkswagen 01M Transmission. Manual - part 62

REQUIRES

TRANS-JEL®

ON RETAINER

REQUIRES

TRANS-JEL®

ON RETAINER

Figure 192

See Legend Figure 193

See Legend Figure 193

668

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

3

3

3

3

2005-UP "09D" UPPER VALVE BODY EXPLODED VIEW

669

669

670

671

672

673

674

675

676

677

678

679

680

681

682

683

684

685

686

687

688

689

690

691

692

693

694

695

696

697

698

699

700

701

702

703

704

705

706

707

708

709

710

711

712

713

714

715

716

717

718

719

720

721

722

723

724

725

726

727

728

729

730

731

732

733

734

735

736

737

738

739

740

741

742

743

744

745

715A

107

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

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   Notice in Figure 194 that several of the worm tracks 
are shaded which depict the improvements that have 
occured in the hydraulic system. These improvements 
also required a change in the spacer plate.   

FIGURE 192 AND 194 LEGEND

Figure 193

Copyright © 2010 ATSG

 659  ROUND SCREENS   (2 REQUIRED).
 660  VALVE BODY SPACER PLATE.
 668  UPPER VB TO LOWER VB BOLT, 22 MM (.866") (4 REQUIRED).
 669  UPPER VB TO LOWER VB BOLT, 28 MM (1.102") (25 REQUIRED).
 670  UPPER VB TO LOWER VB BOLT, 40 MM (1.574") (10 REQUIRED).
 671  OIL BAFFLE NUMBER 2.
 672  OIL BAFFLE NUMBER 1.
 673  UPPER VALVE BODY CASTING.
 674  K1 ACCUMULATOR PISTON.
 675  K1 ACCUMULATOR PISTON INNER SPRING   (LT BLUE).
 676  K1 ACCUMULATOR PISTON OUTER SPRING   (NONE).
 677  K1 ACCUMULATOR PISTON BORE PLUG.
 678  K1 ACCUMULATOR PISTON BORE PLUG RETAINER.
 679  K3/B1 THREE WAY INNER SHUTTLE BALL SEAT.
 680  SHUTTLE BALL   (.250" DIAMETER STEEL).
 681  K3/B1 THREE WAY OUTER SHUTTLE BALL SEAT.
 682  K3/B1 THREE WAY OUTER SHUTTLE BALL SEAT RETAINER.
 683  N283 SWITCH VALVE SPRING  (PINK).
 684  N283 SWITCH VALVE.
 685  N283 SWITCH VALVE BORE PLUG.
 686  N283 SWITCH VALVE BORE PLUG RETAINER.
 687  N90 SWITCH VALVE SPRING  (ORANGE).
 688  N90 SWITCH VALVE.
 689  N90 SWITCH VALVE BORE PLUG.
 690  N90 SWITCH VALVE BORE PLUG RETAINER.
 691  K3 CONTROL VALVE SPRING   (PINK).
 692  K3 CONTROL VALVE.
 693  K3 CONTROL VALVE BORE PLUG.
 694  K3 CONTROL VALVE BORE PLUG RETAINER.
 695  B1 CONTROL VALVE SPRING   (PINK).
 696  B1 CONTROL VALVE.
 697  B1 CONTROL VALVE BORE PLUG.
 698  B1 CONTROL VALVE BORE PLUG RETAINER.
 699  K2 CONTROL VALVE SPRING   (PINK).
 700  K2 CONTROL VALVE.
 701  K2 CONTROL VALVE BORE PLUG.
 702  K2 CONTROL VALVE BORE PLUG RETAINER.
 703  B2 SWITCH VALVE (MANUAL "1") VALVE.
 704  B2 SWITCH VALVE (MANUAL "1") SPRING  (WHITE).
 705  B2 SWITCH VALVE (MANUAL "1") BORE PLUG.
 706  B2 SWITCH VALVE (MANUAL "1") BORE PLUG RETAINER.
 707  B2 REGUL ATOR VALVE.
 708  B2 REGUL ATOR VALVE SPRING  (VIOLET).
 709  B2 REGUL ATOR PLUNGER.
 710  B2 REGUL ATOR VALVE BORE PLUG.
 711  B2 REGUL ATOR VALVE BORE PLUG RETAINER.
 712  PRESSURE MODIFIER VALVE.
 713  PRESSURE MODIFIER SPRING   (WHITE).
 714  PRESSURE MODIFIER RETAINER.
 715A  NUMBER 2 REL AY VALVE PLUG. 
 715  NUMBER 2 REL AY VALVE.
 716  NUMBER 2 REL AY VALVE SPRING  (WHITE).
 717  NUMBER 2 REL AY VALVE RETAINER.
 718  B2 PORT CONTROL VALVE.
 719  B2 PORT CONTROL VALVE SPRING   (WHITE).

 720  B2 PORT CONTROL VALVE RETAINER.
 721  B1 REL AY VALVE SPRING  (ORANGE).
 722  B1 REL AY VALVE.
 723  B1 REL AY VALVE BORE PLUG.
 724  B1 REL AY VALVE BORE PLUG RETAINER.
 725  SOLENOID MODUL ATOR VALVE B VALVE.
 726  SOLENOID MODUL ATOR VALVE B VALVE SPRING (NONE).
 727  SOLENOID MODUL ATOR VALVE B VALVE BORE PLUG.
 728  SOLENOID MODUL ATOR VALVE B VALVE BORE PLUG RETAINER.
 729  K3 REL AY VALVE SPRING (ORANGE).
 730  K3 REL AY VALVE.
 731  K3 REL AY VALVE BORE PLUG.
 732  K3 REL AY VALVE BORE PLUG RETAINER.
 733  SOLENOID MODUL ATOR VALVE A VALVE.
 734  SOLENOID MODUL ATOR VALVE A SPRING (NONE).
 735  SOLENOID MODUL ATOR VALVE A RETAINER.
 736  TCC APPLY CONTROL VALVE.
 737  TCC APPLY CONTROL BOOST VALVE.
 738  TCC APPLY CONTROL BOOST VALVE SPRING  (TAN).
 739  TCC APPLY CONTROL BOOST VALVE SLEEVE.
 740  TCC APPLY CONTROL BOOST VALVE SLEEVE RETAINER.
 741  PRIMARY PRESSURE REGULATOR VALVE.
 742  PRIMARY PRESSURE REGULATOR VALVE SPRING (PINK).
 743  LINE PRESSURE BOOST VALVE.
 744  LINE PRESSURE BOOST VALVE SLEEVE.
 745  LINE PRESSURE BOOST VALVE SLEEVE RETAINER.
 746  LUBE CHECK VALVE SPRING   (PINK).
 747  LUBE CHECK VALVE, 9.98 MM (.392") DIAMETER.
 748  SECONDARY REG. VALVE PLASTIC CHECK VALVE ASSEMBLY.
 749  TCC APPLY LIMIT CHECK VALVE SPRING  (VIOLET).
 750  TCC APPLY LIMIT CHECK VALVE, 9.98 MM (.392") DIAMETER.
 751  N93 SOLENOID LIMIT CHECK VALVE SPRING   (LT. BLUE).
 752  N93 SOLENOID LIMIT CHECK VALVE, 11.98 MM (.471") DIAMETER.
 753  REVERSE LIMIT CHECK VALVE SPRING   (WHITE).
 754  REVERSE LIMIT CHECK VALVE, 9.98 MM (.392") DIAMETER. 
 755  REVERSE ORIFICE PL ASTIC CHECK BALL, 5.5 MM (.217") DIA. 
 756  LINE PRESSURE LIMIT CHECK VALVE SPRING   (NONE).
 757  LINE PRESSURE LIMIT CHECK VALVE, 9.98 MM (.392") DIAMETER. 
 758  REGUL ATED EXHAUST CHECK VALVE SPRING  (WHITE).
 759  REGUL ATED EXHAUST CHECK VALVE, 9.98 MM (.392") DIAMETER. 
 760  B2 "SMALL" CAVITY PLASTIC CHECK BALL, 5.5 MM (.217") DIA. 
 761  LUBE RELIEF CHECK VALVE, 9.98 MM (.392") DIAMETER. 
 762  LUBE RELIEF CHECK VALVE SPRING   (RED).
 763  K2 CLUTCH PLASTIC CHECK VALVE ASSEMBLY. 
 764  B1 CLUTCH PLASTIC CHECK VALVE ASSEMBLY. 
 765  K3 CLUTCH PLASTIC CHECK VALVE ASSEMBLY. 
 766  K1 CLUTCH PLASTIC CHECK VALVE ASSEMBLY. 
 767  DRIVE RANGE ORIFICE PL ASTIC CHECK BALL, 6.35 MM (.250") DIA. 
 768  COOLER CHECK VALVE. 
 769  COOLER CHECK VALVE SPRING   (TAN).
 770  MANUAL VALVE.
 771  MANUAL VALVE BODY CASTING.
 772  MANUAL VALVE BODY RETAINING BOLT, 38 MM (1.496") (7 REQ).

SPECIAL NOTE: VALVE NAMES SHOWN WERE

ASSIGNED BY ATSG BASED ON THEIR FUNCTION.

108

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

"UPDATED" VALVE BODY INFORMATION (CONT'D)

   Some small parts in the upper valve body have   
changed.   Their locations and names are  provided for 
you in Figure 194.   Notice that two of the check valves 
are not used with the "K" spacer plate.   Spring 
specifications are provided in Figure 195. 

Continued on Page 111

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ENLARGED VIEW

2

2

2

2

2005-UP "09D" UPPER VALVE BODY SMALL PARTS, EXPLODED VIEW

746

747

748

749

750

751

752

753

754

755

756

757

758

759

760

761

762

NOT USED

WITH

"K" PLATE

NOT USED

WITH

"K" PLATE

NOT USED

WITH

"K" PLATE

NOT USED

WITH

"K" PLATE

763

764

765

766

768

769

770

772

771

767

CHECK BALL

NUMBER 767 IS

6.3 MM  (.250" DIA.)

CHECK BALL

NUMBER 767 IS

6.3 MM  (.250" DIA.)

CHECK BALL

NO. 755 & 760 IS

5.5 MM  (.217" DIA.)

CHECK BALL

NO. 755 & 760 IS

5.5 MM  (.217" DIA.)

"C" OR "K"

SPACER PLATE

"C" OR "K"

SPACER PLATE

659

660

Figure 194

Refer to Page 113 For

Spacer Plate Differences

Between Late "2-Port" And

"3-Port" Converters

Refer to Page 112 For

Hydraulic Improvement

Changes In Spacer Plates

See Legend Figure 193

See Legend Figure 193

C-

1

C-

1

109

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

WWW.ALL-TRANS.BY

SPRING NO. 769
Free Length = .672"
Spring Diameter = .274"
Wire Diameter = .019"
Approx Coils = 10 (TAN)

SPRING NO. 751
Free Length = .700"
Spring Diameter = .407"
Wire Diameter = .035"
Approx Coils = 6 (LT. BLUE)

SPRING NO. 749
Free Length = .610"
Spring Diameter = .249"
Wire Diameter = .029"
Approx Coils = 7 (VIOLET)

SPRING NO. 762
Free Length = .625"
Spring Diameter = .250"
Wire Diameter = .033"
Approx Coils = 8 (RED)

SPRING NO. 756
Free Length = .430"
Spring Diameter = .373"
Wire Diameter = .050"
Approx Coils = 4 (NONE)

SPRING NO. 758
Free Length = .600"
Spring Diameter = .248"
Wire Diameter = .023"
Approx Coils = 11 (WHITE)

SPRING NO. 753
Free Length = .600"
Spring Diameter = .248"
Wire Diameter = .023"
Approx Coils = 11 (WHITE)

SPRIMG NO. 746
Free Length = .685"
Spring Diameter = .346"
Wire Diameter = .042"
Approx Coils = 6 (PINK)

UPPER VALVE BODY SPRING SPECIFICATIONS

SMALL PARTS, WORM TRACK SIDE

Figure 195

Copyright © 2010 ATSG

SPRING NUMBER 676
Free Length = 1.090"
Spring Diameter = .625"
Wire Diameter = .080"
Approx Coils = 6 (NONE)

SPRING NUMBER 687, 721, 729, 
Free Length = 1.130"
Spring Diameter = .255"
Wire Diameter = .027"
Approx Coils = 13 (ORANGE)

SPRING NUMBER 683, 691,
695, AND 699.
Free Length = 1.060"
Spring Diameter = .270"
Wire Diameter = .025"
Approx Coils = 10 (PINK)

SPRING NUMBER 726, 734, 
Free Length = 1.425"
Spring Diameter = .336"
Wire Diameter = .048"
Approx Coils = 14 (NONE)

SPRING NUMBER 742
Free Length = 1.215"
Spring Diameter = .538"
Wire Diameter = .049"
Approx Coils = 6 (PINK)

SPRING NUMBER 738
Free Length = .750"
Spring Diameter = .220"
Wire Diameter = .028"
Approx Coils = 12 (TAN)

SPRING NUMBER 704, 713,
716, AND 719.
Free Length = 1.125"
Spring Diameter = .295"
Wire Diameter = .029"
Approx Coils = 12 (WHITE)

SPRING NUMBER 708
Free Length = 1.280"
Spring Diameter = .275"
Wire Diameter = .027"
Approx Coils = 21 (VIOLET)

SPRING NUMBER 675
Free Length = 1.070"
Spring Diameter = .425"
Wire Diameter = .062"
Approx Coils = 9 (LT BLUE)

2006 UPPER VB SPRING SPECIFICATIONS

110

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

2005-UP "09D" UPPER VALVE BODY SPRING SPECIFICATIONS

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