Volkswagen 01M Transmission. Manual - part 3

 

  Index      Volkswagen     Volkswagen 01M Transmission - service manual 2001 year

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

 

Content   ..  1  2  3  4  ..

 

Volkswagen 01M Transmission. Manual - part 3

 

 

    1.  MAIN VALVE BODY CASTING
    2.  EV-7 SOLENOID (N94)
    3.  SOLENOID RETAINING BRACKET
    4.  SOLENOID RETAINING BRACKET BOLTS
    5.  EV-6 SOLENOID (N93)
    6.  MANUAL 1ST LOCKING VALVE RETAINER (YELLOW)
    7.  MANUAL 1ST LOCKING VALVE SPRING  (SEE SPRING SPEC)
    8.  MANUAL 1ST LOCKING VALVE
    9.  SOLENOID REGUL ATOR VALVE
 10.  SOLENOID REGUL ATOR VALVE SPRING  (SEE SPRING SPEC)
 11.  SOLENOID REGUL ATOR VALVE RETAINER
 12.  CONVERTER REGUL ATOR VALVE
 13.  CONVERTER REGUL ATOR VALVE SPRING  (SEE SPRING SPEC)
 14.  CONVERTER REGUL ATOR VALVE RETAINER
 15.  MAIN PRESSURE REGUL ATOR VALVE RETAINER (BROWN)
 16.  MAIN PRESSURE REG. VALVE SPRING   (SEE SPRING SPEC)
 17.  MAIN PRESSURE REG ULATOR VALVE
 18.  BOOST PRESSURE  REGULATOR VALVE
 19.  BOOST PRESSURE REG. VALVE SPRING   (SEE SPRING SPEC)
 20.  BOOST PRESSURE REGUL ATOR RETAINER (ADJUSTABLE)
 21.  K-3 REGULATOR VALVE RETAINING PIN
 22.  K-3 REGULATOR VALVE BORE PLUG
 23.  K-3 REGULATOR VALVE SPRING  (SEE SPRING SPEC)
 24.  K-3 REGULATOR VALVE
 25.  K-1 REGULATOR VALVE
 26.  K-1 REGULATOR VALVE SPRING  (SEE SPRING SPEC)
 27.  K-1 REGULATOR VALVE RETAINER (YELLOW)
 28.  MANUAL 1ST/K-3 LOCKOUT VALVE
 29.  MANUAL 1ST/K-3 LOCKOUT VALVE SPRING (SEE SPRING SPEC)
 30.  MANUAL 1ST/K-3 LOCKOUT RETAINER (YELLOW)
 31.  MANUAL VALVE

 32.  CONVERTER CLUTCH APPLY VALVE SPRING (SEE SPRING SPEC)
 33.  CONVERTER CLUTCH APPLY VALVE
 34.  CONVERTER CLUTCH CONTROL VALVE
 36.  CONVERTER CLUTCH CONTROL VALVE SLEEVE
 37.  EV-4 SOLENOID, CONVERTER CLUTCH (N91)
 38.  EV-3 SOLENOID (N90)
 39.  K-3 SHIFT VALVE
 40.  K-3 SHIFT VALVE SPRING  (SEE SPRING SPEC)
 41.  B -1 APPLY VALVE SPRING SEAT
 42.  B -1 APPLY VALVE SPRING  (SEE SPRING SPEC)
 43.  B -1 APPLY VALVE
 44.  EV-5 SOLENOID (N92)
 45.  EV-1 SOLENOID (N88)
 46.  K-1/B-1 SHIFT VALVE
 47.  K-1/B-1 SHIFT VALVE SPRING   (SEE SPRING SPEC)
 48.  B -2 SHIFT VALVE SPRING  (SEE SPRING SPEC)
 49.  B -2 SHIFT VALVE
 50.  EV-2 SOLENOID (N89)
 51.  SOLENOID RETAINING BRACKET
 52.  SOLENOID RETAINING BRACKET BOLTS (6)
 53.  B -2 REGULATOR VALVE
 54.  B -2 REGULATOR VALVE SPRING  (SEE SPRING SPEC)
 55.  B -2 REGULATOR VALVE RETAINER (BLACK)
 56.  K-1 CONTROL VALVE RETAINER (BROWN)
 57.  K-1 CONTROL VALVE SPRING  (SEE SPRING SPEC)
 58.  K-1 CONTROL VALVE
 59.  2-3 TIMING VALVE
 60.  2-3 TIMING VALVE SPRING   (SEE SPRING SPEC)
 61.  2-3 TIMING VALVE RETAINER (WHITE)

Figure 8

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

SPRING ILLUSTRATION NO. 19:
FREE LENGTH = 1.460"
SPRING DIAMETER = .357"
WIRE DIAMETER = .039"

VOLKSWAGEN "01M"  SPRING SPECIFICATIONS

SPRING ILLUSTRATION NO. 13:
FREE LENGTH = 1.235"
SPRING DIAMETER = .330"
WIRE DIAMETER = .037"

SPRING ILLUSTRATION NO. 16:
FREE LENGTH = 1.385"
SPRING DIAMETER = .410"
WIRE DIAMETER = .035"

SPRING ILLUSTRATION NO. 10:
FREE LENGTH = 1.295"
SPRING DIAMETER = .454"
WIRE DIAMETER = .039"

SPRING ILLUSTRATION NO. 7:
FREE LENGTH = .728"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 23:
FREE LENGTH = 1.090"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 26:
FREE LENGTH = 1.090"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 54:
FREE LENGTH = 1.075"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 40:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 42:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 47:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 48:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 60:
FREE LENGTH = .915"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 57:
FREE LENGTH = .968"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 29:
FREE LENGTH = .987"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 32:
FREE LENGTH = .600"
SPRING DIAMETER = .219"
WIRE DIAMETER = .020"

Main Valve Body

"Back Side"

"Front Side"

Figure 9

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

, ,

6mm (.236")

Diameter

4

CHANNEL PLATE UPPER SIDE

CHECKBALL LOCATIONS

FREE LENGTH = .276"
SPRING DIAMETER = .182"
WIRE DIAMETER = .008"

Figure 10

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

,,

,,

, ,

, ,

Not used in

all models

Not used in

all models

NOTE: there should be only One 6mm 

checkball, in one location or the other.

2

1

3

VALVE BODY UPPER SIDE
CHECKBALL LOCATIONS

6mm (.236")

Diameter

6mm (.236")

Diameter

7mm (.275")

Diameter

With Retainer

7mm (.275")

Diameter

(Some Models

Have Retainer)

Retaining Pin

Length = 1.061"

Diameter = .085"

Figure 11

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

 

 

 

 

 

Content   ..  1  2  3  4  ..