Volkswagen 01M Transmission. Manual - part 1

 

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Volkswagen 01M Transmission. Manual - part 1

 

 

VOLKSWAGEN  "01M"

PRELIMINARY INFORMATION

Vehicle

Cabrio

2.0L (L4)

1.8L (L4), 2.0L (L4), 1.9L Diesel

1.8L (L4), 2.0L (L4), 1.9L Diesel

1.8L (L4), 2.8L (V6)

2.0L (L4), 2.8L (V6)

1.8L (L4), 2.0L (L4), 1.9L Diesel, 2.8L (V6)

Beetle

Golf

Jetta

Passat

GTI

Years

1995-2001

1995-2001

1995-2001

1995-1997

1998-2001

1999-2001

Engine Size

"01M" MODEL USAGE CHART

   The "01M" designated transaxle, shown in Figure 1, first appeared in the 1995 model year and was used in a 
wide variety of the Volkswagen car lines along with various engine combinations, including the 2.8L V6 engine, 
as shown in the chart below.
   The "01M" transaxle is a 4 speed unit, with 4th gear being overdrive, and is equipped with a clutch in the torque 
converter.  Refer to the chart in Figure 1 for the internal components that are applied in each of the four forward 
gear ranges.   Notice that it has only one freewheel device for 1st gear.

   The "01M" transaxle is totally electronic controlled and uses a Electronic Control Unit (ECU) to control shift 
points, apply and release of the torque converter clutch, and line pressure control.   This is done using seven 
solenoids located on the valve body.  The solenoid pattern for each gear and the description of operation is 
provided for you in Figure 2.   Electrical signals from various sensors provide information to the ECU about 
vehicle speed, throttle position, engine coolant temperature, transaxle fluid temperature, gear range selected, 
converter turbine speed, engine load and engine speed.   The ECU uses this information to determine the precise 
moment to upshift or downshift, apply or release the TCC and what fluid pressures are needed to apply the 
components.

   If for any reason the entire electronic control system of the transaxle becomes disabled, or the ECU detects a 
problem with one of the various sensors that stores a trouble code, all of the solenoids will be de-energized 
(Turned OFF).  This "Safety Mode" operating state of the solenoids forces the transaxle to operate in 3rd gear 
when the selector lever is in the "Drive" range.   We have provided you with an internal wire schematic and case 
connector pin identification in Figure 3, and a chart in Figure 4 to check the resistance of the solenoids and fluid 
temperature sensor.  Refer to Figure 5 to check solenoid mechanical operation on the bench.

   Figures 6, 7 and 8 will provide you with exploded views of the valve body and all valve body components along 
with the names of each valve.   The names of the valves are ATSG interpretations of the valves functions, not 
Volkswagens.   Figure 9 will provide you with the valve body spring specifications that we observed in the valve 
body that was used for the illustrations, and may be different in the various models.  Refer to Figures 10 and 11 
for the checkball locations in this unit and Figure 12 for air checks.

Technical Service Information

AUTOMATIC TRANSMISSION SERVICE GROUP

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

COMPONENT APPLICATION CHART

RANGE

Park

Reverse

Neutral

Dr-1st

Dr-2nd

Dr-3rd

Dr-4th

Man-1st

"K-1"

CLUT

ON

ON

ON

ON

HOLD

**

**

**

**

**

ON

ON

ON

ON

ON

ON

ON

ON

Converter Clutch may be on depending on throttle position and vehicle speed.

"K-2"

CLUT

"K-3"

CLUT

"B-2"

BRAK

LOW

SPRG

CONV

CLUT

"B-1"

BRAK

VOLKSWAGEN  "01M"

Figure 1

FILL WITH

VW ATF (G 052 162 A2)

Line Pressure

Required Fluid

Level In Pan

Bottom

Pan

"CHECKING" FLUID

Bottom Pan

Drain Plug

Oil Level

Check Plug

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

VOLKSWAGEN "01M"  SOLENOID APPLY CHART

EV-1

(N88)

EV-1 (N88)

EV-2 (N89)

EV-3 (N90)

EV-7 (N94)

*EV-4 (N91)

**EV-5 (N92)

***EV-6 (N93)

ON

ON

ON

ON*

ON**

ON**

ON**

ON**

ON**

ON***

ON***

ON***

ON***

ON***

ON***

ON*

ON*

ON*

ON

ON

ON

ON

ON

DESCRIPTION OF SOLENOID OPERATION

ON

ON

RANGE

SELECTED

PARK/NEUTRAL

REVERSE

DRIVE - 1ST

DRIVE - 2ND

DRIVE - 3RD

DRIVE - 4TH

EV-2

(N89)

EV-3

(N90)

EV-4

(N91)

EV-5

(N92)

EV-6

(N93)

EV-7

(N94)

Copyright © 2001 ATSG

This solenoid feeds the K-1 clutch when it is de-energized (Off), and feeds the B-1 
brake when it is energized (On), in Park, Neutral and 4th.

This PWM solenoid applies the converter clutch when it is energized (On) and is 
dependent on engine temp, vehicle speed and throttle position.

This solenoid is energized (On) during every shift, to drop line pressure, and orifices 
the apply oil to each clutch pack during the shift to provide smoother shifts. After the 
shift is completed, the solenoid is de-energized (Off).

This PWM solenoid controls main line pressure anytime the engine is running.   This 
is a Pulse Width Modulated signal that varies with engine load and throttle position.  
When the solenoid is de-energized (Off) pressure goes to maximum.

This solenoid controls the K-3 clutch 

This solenoid controls the apply oil to the B-2 brake, to provide smoother shifts into 
4th gear.  It will also be energized (On) momentarily during the 2-3 shift.

This solenoid is energized in 2nd and 4th to apply the B-2 brake.

Figure 2

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

INDEX

EV-7

(N94)

EV-4

(N91)

EV-3

(N90)

EV-5

(N92)

EV-1

(N88)

EV-2

(N89)

EV-6

(N93)

Pin No.

1

2

3

4

5

6

7

8

10

12

Pin Function

Voltage supply to Solenoids EV-1, 2, 3, 4, 5, 7 and ATF Sensor.

Voltage supply to Solenoid EV-6.

Ground signal to Solenoid EV-1.

Ground signal to Solenoid EV-2.

Ground signal to Solenoid EV-3.

Ground signal to Solenoid EV-4.

Ground signal to Solenoid EV-5.

Ground signal to Solenoid EV-6.

Ground signal to Solenoid EV-7.

Fluid Temp Sensor signal return (Resistor In Ribbon).

1

2

4

3

7

5

6

10

8

12

Transmission Fluid

Temp Sensor

View Looking Into

Transmission

Case Connector

Case Connector

CASE CONNECTOR PIN FUNCTIONS

1

2

3

4

5

6

7

8

12

10

Figure 3

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Copyright © 2001 ATSG

WWW.ALL-TRANS.BY

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