Volkswagen Fox (2004 year). Manual - part 52

terfly valve command unit and, then, from the front supports

-arrow-.

Carry out work sequence as follows:

– Remove the spark plug connectors -arrows- with the Assem‐

bly tool -T10029- .

– Remove the spark plugs with the Spark plug wrench -3122B- .
– Install the new spark plugs with the Spark plug wrench -3122B-

and the Torque wrench - 5 to 50 Nm (enc. 1/2") -VAG 1331- .

Tightening torque: 30 Nm.

Note

♦

The air filter case assembly is initially carried out by fitting the

butterfly valve command unit nozzle, side supports, and then

the front supports.

♦

Apply neutral soap or coolant additive to the fastening bear‐

ings and to the butterfly valve control unit nozzle packing for

easier installation.

WARNING

♦ Follow the rules for disposal!

– Connect the spark plug connectors.
– Install the engine cover.

4.31.3

Engine identification letters BMD

Carry out work sequence as follows:
– Disengage and pull the engine cover up, when applicable.

FOX 2004 ➤

4. Service descriptions    

81

power stage.-arrow-

– Remove the ignition coil with the final power stage a little out‐

wards.

– Install the Hook -T10118- as illustrated.
– Unlock the connector block carefully and remove the connec‐

tor.

– Remove the spark plugs with the Spark plug wrench -3122B- .
– Install the new spark plugs with the Spark plug wrench -3122B-

and the Torque wrench - 5 to 50 Nm (enc. 1/2") -VAG 1331- .

Tightening torque: 30 Nm.
– Install the Extractor -T10094- over the ignition coil with final

power stage.

– Connect the connector to the ignition coil with final power

stage until fitting it audibly.

– Install the ignition coil with final power stage in the -arrow- di‐

rection on the engine cylinder head.

WARNING

♦ Follow the rules for disposal!

– Install the engine cover, when applicable.

4.32

ATF oil reservoir for power steering - re‐

plenish the level

Carry out work sequence as follows:
Oil in cold condition:
– The engine must be turned off and the front wheels, aligned.

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82

    4. Service descriptions

Note

The oil level inspection must only be considered in the second

measurement.

– Check oil level: the level must be in region -A-.

Note

♦

If the oil level is above region -A-, drain the exceeding oil.

♦

If the oil level is below region -A-, you must check the hydraulic

system for possible leaks (repair measure), it is not enough to

just replenish the level.

♦

If the hydraulic system is leak proof, for Brazil, fill only with oil

-325 029 901 1- . For other countries, when filling, you must

pay attention to the oil color, red oil -325 029 901 1- or yellow

oil -G 002 000- .

– Install the cover with a screwdriver.
Oil at service temperature (from approximately 50°C):
– The engine must be turned off and the front wheels, aligned.

– Remove the cover with a screwdriver -arrow-.
– Clean the oil dipstick with a clean cloth.
– Manually install the cover and remove it again.

Note

The oil level inspection must only be considered in the second

measurement.

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4. Service descriptions    

83

-MAX- marks.

Note

♦

If the oil level is above the -MAX- mark, you must drain the oil.

♦

If the oil level is below the -MIN- mark, you must check the

hydraulic system for possible leaks (repair measure), it is not

enough to just replenish with oil.

♦

If the hydraulic system is leak proof, for Brazil, fill only with oil

-325 029 901 1- . For other countries, when filling, you must

pay attention to the oil color, red oil -325 029 901 1- or yellow

oil -G 002 000- .

– Install the cover with a screwdriver.

4.33

Dust and pollen filter - replace the filter

element

The filter is in the ventilation case, at the right of the instrument

panel, below the glove compartment.

4.33.1

Behr box

Carry out the following work sequence:
– Join the two sliding locks -arrows- up to the centre.

– Remove the dust and pollen filter -arrow- with the filter support.
– Separate the filter from its support.

WARNING

♦ Follow the rules for disposal!

– Installation is performed in the reverse sequence to the re‐

moval.

4.33.2

Denso box

Carry out the following work sequence:

FOX 2004 ➤

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    4. Service descriptions