Content .. 32 33 34 35 ..

Volkswagen Fox (2004 year). Manual - part 34

closing function will not operate. Thus, this function must be re‐

programmed before delivering the vehicle. The vehicle battery

cannot be disconnected after reprogramming. Power window

drive - reprogram

⇒ page 36

Note

In countries with high sulfur content on the diesel fuel, the engine

oil must be changed every 7,500 km. The countries with higher

sulfur content on the diesel are listed on

⇒ page 28

Where faults are detected during the Interval Service, take the

required actions to repair them and inform the customer about the

events.
Ask the customer about installing new Windshield wiper blades

and adding window cleaning -G 052 131 A1- until 07/2005 and

window cleaning -G 052 184 A2- until 08/2005 or cleaning and

antifreeze product -G 052 164- to the Windshield/rear window

wiper system.

Application

Windshield/rear window washer

additive

Proportion

EUROPE only

-G 052 164 A1- or -G 052 164 A2- 300 ml additive to 700 ml water

Tropical climate countries

-G 052 131 A1- until 07/2005

1.69 fl oz additive for 32.12 fl oz wa‐

ter.

-G 052 184 A2- from 08/2005

100 ml additive for 990 ml water.

Note

♦

Use oils with high lubrication performance according to spec‐

ifications VW 502 00 (petrol) and VW 505 00 or 505 01 (SDI),

(diesel PD) and VW 505 01 (TDI).

♦

For countries with high sulfur content in Diesel, the Engine Oil

Change Service must be carried out every 7500 km. Countries

where the sulfur content is higher

⇒ page 28

Intermediate service Models ▸2010 (Europe) and Models 2009▸ (except Eu‐

rope)

Service

Tyres and wheels
– Battery: check with Battery tester with printer -VAS 5097A- .

⇒ page 43

– Spare wheel support stop: lubricate.

♦ CrossFox only

⇒ page 35

– Spare wheel tyre: check the state of tread, sides and depth of grooves _____

mm.

⇒ page 53

– Left front wheel tyre: check the state of tread, sides and depth of grooves

_____ mm

⇒ page 53

– Left rear wheel tyre: check the state of tread, sides and depth of grooves

_____ mm.

⇒ page 53

– Right rear wheel tyre: check the state of tread, sides and depth of grooves

_____ mm.

⇒ page 53

– Front right wheel tyre: check the state of tread, sides and depth of grooves

_____ mm.

⇒ page 53

– Tyres: calibrate, including the spare wheel.

⇒ page 55

Engine compartment

FOX 2004 ➤

2. Service plans

rope)

Service

– Engine oil: fill

Diesel engine: Identification letter BNM, filling capacity 4,2 l; standard 505 01

(VW).

Diesel engine: Identification letters ASY, 4.3-l filling volume, standard 505 00

(VW) or 505 01 (VW).

Petrol engines: Identification letters AQZ, filling capacity 3.3 l; standard 502 00

(VW).

Petrol engines: Identification letters BAH, BLH, and CFZA, filling capacity 4.0 l;

standard 502 00 (VW).

Petrol engine: Identification letter BMD, filling capacity 2.85 l; standard 502 00

(VW).

Petrol engine: Identification letter BKR, filling capacity 3,3 l; standard 502 00

(VW).

⇒ page 58

– Engine oil filter: replace.

⇒ page 58

– Brake fluid level: check the level and replenish, if necessary.

⇒ page 93

– Fuel filter: drain the water (Vehicles with diesel engine using bio-diesel ac‐

cording to the DIN E 51 606 or diesel vehicles that do not comply with the

DIN EN 590).

⇒ page 89

Vehicle on raised platform
– Engine oil: drain or aspirate.

⇒ page 58

– Brake system: perform a visual check for leaks and damage.

⇒ page 67

– Rear pads and linings: check the thickness.

⇒ page 67

– Brake discs: check the level of wear and corrosion

⇒ page 69

– Shock absorbers: verify for leaks (except Europe)

Concluding tasks
– Maintenance interval indicator (if available) : reset.

⇒ page 34

– Maintenance and Warranty book: record the date and kilometers traveled for

the next service.

– Service tag: write the date of the next service (including brake fluid change)

and attach the tag to the left side of the command panel or to the left door

pillar (B).

⇒ page 23

2.5

Intermediate service Models 2011▸ (Eu‐

rope)

Service based on time or kilometers traveled
Vehicles with “Service based on time or kilometers traveled” have

the PR numbers: QG0.
The Intermediate Service is performed every 30,000 km or 2

years.
Notes for carrying out tasks
The sequence of each service operation was tested and opti‐

mized. It shall be adhered to so as to prevent unnecessary service

interruptions.
If the battery is disconnected, the power window drive automatic

closing function will not operate. Thus, this function must be re‐

programmed before delivering the vehicle. The vehicle battery

cannot be disconnected after reprogramming. Power window

drive - reprogram

⇒ page 36

FOX 2004 ➤

2. Service plans

In countries with high sulfur content on the diesel fuel, the engine

oil must be changed every 7,500 km. The countries with higher

sulfur content on the diesel are listed on

⇒ page 28

Where faults are detected during the Interval Service, take the

required actions to repair them and inform the customer about the

events.
Ask the customer about installing new Windshield wiper blades

and adding window cleaning -G 052 131 A1- until 07/2005 and

window cleaning -G 052 184 A2- until 08/2005 or cleaning and

antifreeze product -G 052 164- to the Windshield/rear window

wiper system.

Application

Windshield/rear window washer

additive

Proportion

EUROPE only

-G 052 164 A1- or -G 052 164 A2- 300 ml additive to 700 ml water

Tropical climate countries

-G 052 131 A1- until 07/2005

1.69 fl oz additive for 32.12 fl oz wa‐

ter.

-G 052 184 A2- from 08/2005

100 ml additive for 990 ml water.

Note

♦

Use oils with high lubrication performance according to spec‐

ifications VW 502 00 (petrol) and VW 505 00 or 505 01 (SDI),

(diesel PD) and VW 505 01 (TDI).

♦

For countries with high sulfur content in Diesel, the Engine Oil

Change Service must be carried out every 7500 km. Countries

where the sulfur content is higher

⇒ page 28

Intermediate service Models 2011▸ (Europe)

Service

– Battery: check with Battery tester with printer -VAS 5097A- .

⇒ page 43

– Passenger compartment's lighting, cigarette lighter, horn and control lights:

check operation.

– Front lighting: check operation of parking lights, low beam, high beam, fog

lights, indicator system and warning lights

– Rear lighting: check operation of brake lights (including the third brake light),

rear lights, reversing lights, fog light, license plate light, boot lighting, indi‐

cator lights and warning lights.

Tyres and wheels
– Spare wheel support stop: lubricate.

♦ CrossFox only

⇒ page 35

– Spare wheel tyre: check the state of tread, sides and depth of grooves _____

mm.

⇒ page 53

– Left front wheel tyre: check the state of tread, sides and depth of grooves

_____ mm

⇒ page 53

– Left rear wheel tyre: check the state of tread, sides and depth of grooves

_____ mm.

⇒ page 53

– Right rear wheel tyre: check the state of tread, sides and depth of grooves

_____ mm.

⇒ page 53

– Front right wheel tyre: check the state of tread, sides and depth of grooves

_____ mm.

⇒ page 53

– Tyres: calibrate, including the spare wheel.

⇒ page 55

FOX 2004 ➤

2. Service plans

Service

Vehicle exterior
– Windshield: check for damage

– Windshield and rear window wiper: check operation.

⇒ page 49

– Windshield/rear window washer: adjust the water jet from ejectors and re‐

plenish the reservoir additive liquid level.

⇒ page 49

– Windshield and rear window wiper blades: check the resting position and,

if necessary, adjust it; for malfunctioning wiper blades: correct the sweeping

angle.

⇒ page 51

Engine compartment
– Engine oil: fill

Diesel engine: Identification letter BNM, filling capacity 4,2 l; standard 505 01

(VW).

Diesel engine: Identification letters ASY, 4.3-l filling volume, standard 505 00

(VW) or 505 01 (VW).

Petrol engines: Identification letters AQZ, filling capacity 3.3 l; standard 502 00

(VW).

Petrol engines: Identification letters BAH, BLH, and CFZA, filling capacity 4.0

l; standard 502 00 (VW).

Petrol engine: Identification letter BMD, filling capacity 2.85 l; standard 502 00

(VW).

Petrol engine: Identification letter BKR, filling capacity 3,3 l; standard 502 00

(VW).

⇒ page 58

– Engine and components in engine compartment (from above): check visu‐

ally for damage and leakage.

⇒ page 65

– Engine cooling system fluid: correct the proportion of antifreeze and fill up

to the level.

Theoretical value – 25° C (in Arctic climate countries – 35° C) actual value

(value measured) ____ °C.

⇒ page 76

– Engine oil filter: replace.

⇒ page 58

– Brake fluid level: check the level and replenish, if necessary.

⇒ page 93

– Fuel filter: drain the water (Vehicles with diesel engine using bio-diesel ac‐

cording to the DIN E 51 606 or diesel vehicles that do not comply with the

DIN EN 590).

⇒ page 89

– Headlight adjustment: check.

⇒ page 94

Vehicle on raised platform
– Engine oil: drain or aspirate.

⇒ page 58

– Engine and components in engine compartment (from below): perform a

visual check for leaks and damage.

⇒ page 65

– Brake system: perform a visual check for leaks and damage.

⇒ page 67

– Rear pads and linings: check the thickness.

⇒ page 67

– Brake discs: check the level of wear and corrosion

⇒ page 69

– Shock absorbers: verify for leaks (except Europe)

Concluding tasks
– Maintenance interval indicator (if available) : reset.

⇒ page 34

– Maintenance and Warranty book: record the date and kilometers traveled

for the next service.

– Service tag: write the date of the next service (including brake fluid change)

and attach the tag to the left side of the command panel or to the left door

pillar (B).

⇒ page 23

FOX 2004 ➤

2. Service plans

Content .. 32 33 34 35 ..