Volkswagen Fox (2004 year). Manual - part 32

 

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Volkswagen Fox (2004 year). Manual - part 32

 

 

Engine overview

Identification letters

AQZ

BAH

BLH

CFZA

 

Engines

petrol engine

petrol engine

petrol engine

petrol engine

Production

  from 08.04.03

from 11.24.03

from 11.17.03

from 11.08

Limit value for ex‐

haust gases ac‐

cording to

 

Phase 3 of resolu‐

tion number 15

from CONAMA

Phase 3 of resolu‐

tion number 15

from CONAMA

Tier 1

EU 2 MVEG2

3)

Tier 1 ME s/OBD

4)

Exhaust gas warning light

no

no

yes

yes

Number of cylinders/Valves

per cylinder

4/2

4/2

4/2

4/2

Cylinder volume

l

1.0

1.6

1.6

1.6

Max. output

kW/rpm

52,0/6000

74/5750

74,0/5750

74/5250

Engine torque

Nm/rpm

89,0/4500

140,0/3250

140,0/3250

143,0/2500

Diameter

∅ mm

67,11

76,5

76,5

76,5

Stroke

mm

70,6

87,0

87,0

87,0

Compression rate

10,8;1

10,8:1

10,8:1

10,8:1

Injection/ignition

4BV

1)

ME 7.5.10

2)

ME 7.5.10

2)

ME 07.05.30

Octane rating

(ROZ)

min.

95 lead-free

95 lead-free

95 lead-free

95 lead-free

Electronic accelerator

yes

yes

yes

yes

Self-diagnosis

yes

yes

yes

yes

Catalytic converter

yes

yes

yes

yes

Lambda adjustment

1 Lambda probe

1 Lambda probe 2 Lambda probes 2 Lambda probes

Recirculation of exhaust

gases

no

no

no

no

Exhaust gas turbocharger

no

no

no

no

1)  4BV injection system with immobilizer
2)  ME 7.5.10 injection system with immobilizer
3) Argentina from the start.
4) Mexico from the start.

Identification letters

ASY

BNM

 

Engines

Diesel engine

Diesel engine

Production

 

from 11.24.03

from 01.24.05

Limit value for exhaust gases according to

EURO 3 diesel

EURO 3 diesel

Number of cylinders/Valves per cylinder

4/2

3/2

Cylinder volume

l

1,9

1,4

Max. output

kW/rpm

47,0/4000

51,0/4000

Engine torque

Nm/rpm

125,0/1600

155.0/1600 to 2800

Diameter

∅ mm

79,5

79,5

Stroke

mm

95,5

95,5

Compression rate

19,5:1

19,5

Injection/ignition

Direct diesel injection

(SDI)

Direct diesel injection (TDI

PD)

Cetane coefficient

min.

49

49

Electronic accelerator

no

no

FOX 2004 ➤

1. Engine overview    

1

ASY

BNM

Self-diagnosis

yes

yes

Catalytic converter

yes

yes

Lambda adjustment

no

no

Recirculation of exhaust gases

yes

yes

Exhaust gas turbocharger

no

yes

Identification letters

BKR

BMD

CHFB

 

En‐

gines

petrol engine

petrol engine

petrol engine

Production

 

from 11.22.04

from 11.22.04

from 03.09

Limit value for exhaust gases accord‐

ing to

EURO 4

EURO 4

EURO 4

Number of cylinders/Valves per cylin‐

der

4/2

3/2

3/2

Cylinder volume

l

1,4

1,2

1,2

Max. output

kW/

rpm

55,0/5600

40,0/4750

40,0/4750

Engine torque

Nm/

rpm

110,0/4000

106,0/3000

106,0/3000

Diameter

mm

76,5

76,5

76,5

Stroke

mm

75,6

86,9

86,9

Compression rate

10,5

10,3

10,3

Injection/ignition

4 EV

6)

Simos 3 PG

Simos 9.1

Octane rating (ROZ)

min.

5)

95 lead-free

5)

95 lead-free

5)

95 lead-free

Electronic accelerator

yes

yes

yes

Self-diagnosis

yes

yes

yes

Catalytic converter

yes

yes

yes

Lambda adjustment

yes

yes

yes

Recirculation of exhaust gases

no

no

no

Exhaust gas turbocharger

no

no

no

5)  in exceptional cases, octane rating of at least 91, but with reduced power.
6) Simos 3 PG installed up to week 29, Simos 9.1 started in week 30.

FOX 2004 ➤

2

    1. Engine overview

Service plans

This chapter contains information on the following subjects:
Delivery inspection 

⇒ page 5

Oil change service 

⇒ page 7

Intermediate service Models ▸2010 (Europe) and Models 2009▸

(except Europe) 

⇒ page 8

Intermediate service Models 2011▸ (Europe) 

⇒ page 10

Inspection service 

⇒ page 13

2.1

Service table

VW standards on engine oil 

⇒ page 3

Replacement intervals for the filters 

⇒ page 3

Replacement intervals for the timing belt 

⇒ page 4

Replacement intervals for spark plugs 

⇒ page 4

Service intervals - Models ▸ 2008 (except Europe) 

⇒ page 4

Service intervals - Models ▸ 2007 (Europe) 

⇒ page 5

Service intervals - Models 2008▸ (Europe) and Models 2009▸

(except Europe) 

⇒ page 5

Service intervals – table 

⇒ page 28

2.1.1

VW standards on engine oil

Petrol engines

VW standards

502 00

Diesel engines

Diesel engines

VW standards

With injector - pump

505 01

Without injector - pump

505 00

2.1.2

Replacement intervals for the filters

Replacement intervals for the filter

ENGINE OIL FILTER

For all countries:

every 15,000 km or 1 year

 

AIR FILTER

Europe only

every 60,000 km or 4 years

Except Europe

every 18,641.14 mi or 2 years

 

FUEL FILTER

FOX 2004 ➤

2. Service plans     

3

all

diesel engines

Diesel comply‐

ing with Europe‐

an Standard 590

Diesel not com‐

plying with Euro‐

pean Standard

590

Bio-diesel (RME)

Chang

e

Drain Chang

e

Drain Chang

e

Drain

at ev‐

ery

37,282.

27 mi

30,000

and ev‐

ery

60,000

km

at ev‐

ery

30.000

km

at ev‐

ery

9,320.5

7 mi

at ev‐

ery

30.000

km

at every

9,320.57 mi

Engines with identification let‐

ters AQZ, BAH, BLH, and BKR

at every 30,000 km

 

DUST AND POLLEN FILTER

All engines ▸2007 for Europe

and except Europe ▸2008

at every 30,000 km

All engines 2008▸ for Europe

and 2009▸ except Europe

every 18,641.14 mi or 2 years

 

2.1.3

Replacement intervals for the timing belt

Replacement intervals for the timing belt

Diesel engines

En‐

gine

type

MKB

Time period Replacement

interval

Tensioning

roller

1.9 l

SDI

ASY

-

at every

93,205.68 mi

at every

93,205.68 mi

1.4 l

TDI

with

injec‐

tor/

pump

BNM

Year model

▸2007

at every

55,923.41 mi

-

 

Year Model

2008▸

at every

93,205.68 mi

-

 

 

 

 

 

 

2.1.4

Replacement intervals for spark plugs

Replacement interval for spark plugs

All petrol engines

every 60,000 km or 4 years

 

2.1.5

Service intervals - Models ▸ 2008 (ex‐

cept Europe)

Petrol engines and diesel engines

Intervals according to the maintenance in‐

terval indicator (not flexible)

Service

– Oil change service according to the

maintenance interval indicator

♦ at every 15,000 km or every 1 year,

whichever occurs first, (for all coun‐

tries)

7)

FOX 2004 ➤

4

    2. Service plans

 

 

 

 

 

 

 

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