Content .. 17 18 19 20 ..

Volkswagen Fox (2004 year). Manual - part 19

1 - Radiator

❑ Remove and install

⇒ page 79

❑ When replacing,

change the complete

coolant.

2 - Sealing ring

❑ Replace if damaged.

3 - Upper cooling system hose

❑ Hose connection dia‐

gram

⇒ page 75

4 - Cover

❑ Check with Engine cool‐

ing system tester -VAG

1274- and the Adapter

for VAG 1274 -VAG

1274/9-

❑ Test pressure 1.4 ... 1.6

bar.

5 - Connector
6 - 5 Nm
7 - Coolant reservoir
Check cooling system tight‐

ness with the Engine cooling

system tester -VAG 1274- and

the Adapter for VAG 1274 -

VAG 1274/8- .

8 - Air ducts
9 - 5 Nm
10 - Fan ring
11 - 10 Nm
12 - Radiator fan
13 - Support

❑ For radiator fan connector.

14 - Lower cooling system hose

❑ Hose connection diagram

⇒ page 75

15 - Radiator fan thermal switch -F18- , 35 Nm

❑ For electric fan.
❑ Starting temperatures: Stage 1 ON: 92...97 °C OFF: 84...91 °C. Stage 2 ON: 99...105 °C OFF: 91...98 °

16 - Radiator lower support

❑ Black.

17 - 5 Nm
18 - Radiator upper support

❑ White.

Fox 2004 ➤

1. Cooling system components - remove and install

1 - Hose

❑ To heat exchanger.

2 - Connection
3 - 10 Nm
4 - Hose

❑ From the heat exchang‐

er.

❑ Hose connection dia‐

gram

⇒ page 75

5 - 25 Nm
6 - Hose

❑ To the lower side of the

coolant reservoir.

❑ Hose connection dia‐

gram

⇒ page 75

7 - Fastening support
8 - Cooling system pipe

❑ Hose connection dia‐

gram

⇒ page 75

9 - Sealing ring

❑ Replace.

10 - Hose

❑ To upper side of the ex‐

pansion reservoir.

❑ Hose connection dia‐

gram

⇒ page 75

11 - Hose

❑ To upper side of radia‐

tor.

❑ Hose connection dia‐

gram

⇒ page 75

12 - Hose

❑ From lower side of radiator.
❑ Hose connection diagram

⇒ page 75

13 - Connection

❑ For thermostat.

14 - 15 Nm
15 - Thermostat

❑ Remove and install

⇒ page 82

❑ Check installation position

⇒ page 82

❑ Checking: heat thermostat in water.
❑ The opening starts at approximately 85°C.
❑ And ends at approximately 105 °C.
❑ Min. open lifting 7 mm.

16 - Water pump

❑ Check ease of movement.
❑ Check installation position.

Fox 2004 ➤

17 - Sealing ring

❑ Check it is securely seated.
❑ Replace.

18 - Clip

❑ Check it is securely seated

19 - Coolant temperature sensor -G62- .

❑ With the Coolant temperature sensor -G2- .

1.3

Cooling system hose connection diagram

1 - Coolant reservoir
2 - Intake manifold
3 - Engine block/cylinder head
4 - Heating system heat ex‐

changer
5 - Radiator

❑ For exhaust gas recircu‐

lation.

6 - Radiator
7 - Oil radiator
8 - Water pump/thermostat

Fox 2004 ➤

1. Cooling system components - remove and install

Special tools and workshop

equipment required
♦ Refractometer for cooling

system fluid analysis -

T10007-

♦ Tray -V.A.G 1306-
♦ Standart-type clamp pliers -

VAS 5024A-

No illustration:
♦ Cooling system supply unit -VAS 6096-

1.4.1

Drain

– Remove coolant reservoir cover.

WARNING

Steam may be released when the coolant reservoir cover is

removed. Cover it with a cloth and open carefully.

Fox 2004 ➤

Content .. 17 18 19 20 ..