Volkswagen Fox (2004 year). Manual - part 17

13 - Oil radiator

❑ Check installation position.
❑ See note 

⇒ page 61

 .

14 - Gasket

❑ Replace.

15 - Sealing plug, 25 Nm

Part III

1 - Safety nut, 22 Nm

❑ When loosening and

tightening, hold the con‐

nection.

2 - Connection

❑ Remove and install

⇒ Item 5 (page 64)

 .

3 - Packing

❑ Replace.

4 - Oil filter bracket
5 - Oil supply tube

❑ To the turbocharger.

6 - Clip
7 - 25 Nm

❑ Replace.

8 - Support
9 - 10 Nm
10 - 10 Nm
11 - Connection

❑ Remove and install

⇒ Item 20 (page 103)

 .

12 - Turbocharger

Fox 2004 ➤

1. Lubrication system components - remove and install     

65

 

Replenish at most 0.5 l of engine oil.
Assembly sequence
Removal
– Remove noise insulation.
– Place Drainage tank -V.A.G 1306- underneath.
– To remove, loosen supply hose clips -6-.
– Disconnect safety nut -1- on oil filter bracket -4-, locking the

connection -2-.

– Remove bolt -10- at rear side of engine.

Fox 2004 ➤

66

 

– Remove bolt -10- from bracket -8-
– Remove nut -7- and take off bracket -8-.
– Remove oil supply tube -5-.
Installing
Install in the reverse sequence, observing the following:

WARNING

Oil supply line assembly shall be carried out as described be‐

low.

– Screw bracket -8- with nut -7- loosely to exhaust manifold.

– Manually tighten the safety nut -1- on connection -2- of the oil

filter bracket -4-.

– Manually tighten the safety nut -1- on connection -11- of tur‐

bocharger -12-.

Fox 2004 ➤

1. Lubrication system components - remove and install     

67

 

– Tighten safety nut -1- on turbocharger -12-, to the tightening

torque, locking the connection -11-.

– Position clips -6- on oil supply tube -5-.
– Tighten bolt -10-.
– Tighten nut -7-.

1.1

Crankcase - remove and install

Special tools and workshop equipment required
♦ Portable drill with plastic brush
♦ Silicone sealant -D176404 A2-
♦ Flat spatula

1.1.1

Removal

hammer.

– Eliminate sealing residues that remain on engine block with a

flat spatula.

– Eliminate sealant residues from crankcase and its cover with

a rotary brush, like a plastic brush attached to a portable drill

(wear eye protection).

– Clean the sealing surfaces. They must be free of oil and

grease.

1.1.2

Installation

Note

♦

Check the sealant expiration date.

♦

The crankcase must be installed within 5 minutes after apply‐

ing the sealant.

Fox 2004 ➤

68