Volkswagen Golf Variant, Jetta. Manual - part 23

in .

Transporting gearbox and securing to assembly stand

⇒ page 111

 .

Installing gearbox 

⇒ page 104

 .

If gearbox is to be sent:

In some cases, there are retainers on the front of the gearbox.
– Remove retainers if installing a “new” gearbox, because there

are no retainers on a “new” gearbox.

– Install right flange shaft 

⇒ page 118

 .

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

4. Removing and installing gearbox    

89

 

Special tools and workshop

equipment required
♦ Support bracket -10 - 222

A-

♦ Adjustment plate -3282/59-
♦ Adapter -10 - 222 A /8-
♦ Socket -T10061-
♦ Gearbox support -3282-
♦ Insert tool, 18 mm -T10179-

Special tools and workshop equipment required
♦ Adapter -10 - 222 A /16-

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

90

 

♦ Engine and gearbox jack -V.A.G 1383 A-

Brief description
The gearbox is removed downwards separately, without engine.
The battery, air filter and starter are removed “from above”.
Noise insulation beneath engine/gearbox, lower cover in front left

wheel housing and pendulum support are removed “from below”.
Perform the following steps:
– Raise vehicle. All 4 supports of lifting platform must be at same

height.

– Move selector lever to position “P” position.
Only in vehicles with stub shafts

Note

After loosening centre bolt, do not lower vehicle to ground again.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

4. Removing and installing gearbox    

91

 

and installing air filter .

Removing and installing battery .

starter .

– Remove securing clip in -direction of arrow-.
Securing clips for selector lever cable must always be renewed.
– Remove Bowden cable from ball head.
Cable may also be pushed slightly backwards out of cable support

bracket and removed later when gearbox is lowered. But then

observe cable when lowering gearbox.

– Release mechatronic unit connector by pulling and pull off

connector.

– Now remove all upper connecting bolts between engine and

gearbox.

These tools are appropriate for this.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

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