Volkswagen Jetta Hybrid (2013 year). Manual - part 29

housing -arrow-.
The »sticking« gear actuator must now be pressed by hand into

a »removal position«. The cover on the selector shaft must be

removed for this.
– Reinsert mechatronic unit completely into gearbox and secure

it with a bolt.

– Move selector lever to “P” position.
– Remove parking lock cover -1- 

⇒ page 110

 .

Caution

Risk of causing permanent damage by mechatronic unit falling

out.

♦ After the next work step, the mechatronic unit is free and

could fall out. If it has not already been done, secure me‐

chatronic unit on gearbox with 1 bolt to prevent it from

falling down.

– Working through opening, push selector fork to side

-direction of arrow-.

This presses back the »sticking« gear actuator and the mecha‐

tronic unit can be removed.
– Install mechatronic unit.

– After work on mechatronic unit has been completed and me‐

chatronic unit is installed, fill gearbox oil through the parking

lock 

⇒ page 86

 .

Note

♦

The breather cap on the parking lock cover must not be re‐

moved for filling the gearbox with gearbox oil through the

parking lock. The gearbox oil can be filled through the parking

lock from the side.

♦

For procedure, oil capacities and oil type refer to

⇒ “6.1 Draining and filling gearbox oil”, page 86

 .

– Install parking lock cover -1- 

⇒ page 110

 .

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7. Mechatronic unit    

109

 

Parking lock

⇒ “1.1 Removing and installing parking lock cover”, page 110
⇒ “1.2 Removing and installing parking lock”, page 112

1.1

Removing and installing parking lock

cover

Note

Only if you cannot set the mechatronic unit to removal position

with the vehicle diagnostic tester , you must set the unit by hand

to this position 

⇒ page 108

 .

Special tools and workshop equipment required
♦ Removal lever -80 - 200-

Removing
• Gearbox is installed.
• Selector lever positioned in »P«.
Vehicles with secondary air system
– Unclip cover for air damper -1- upwards from mountings

-arrows- and remove it.

Jetta Hybrid 2013 ➤

110

 

pull hoses off.

– Pull air damper -1- upwards out of rubber bushes -arrows-.
Continuation for all vehicles

WARNING

You can suffer an electric shock.
An electric shock can be fatal.
Observe  general  warning  instructions  for  work  on  the  high-

93 ; General warning instructions for work on the high-voltage

system .

♦ The system must first be de-energised by a high-voltage

technician before any work is done on the high-voltage

system and before any repair work is done on the body.

♦ All work on vehicles with a high-voltage system must only

be carried out by electrically instructed persons. The work

must be supervised by a high-voltage technician.

WARNING

High voltage on high-voltage system of hybrid vehicle. Danger

of electric shock! Following procedure also requires work on

high-voltage system. De-energise high-voltage system now ⇒ 

high-voltage system .

– Remove power and control electronics for electric drive -JX1-

control electronics for electric drive -JX1- .

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1. Parking lock    

111

 

High-voltage cables; Removing and installing high-voltage

wiring harness for hybrid battery -PX1- .

– Using removal lever -80 - 200- lever selector lever cable off

gearbox selector lever.

Note

♦

Verify again that the gearbox selector lever is set to position

“P”.

♦

Use your hand to press gearbox selector lever to stop in

-direction of arrow- towards cable support bracket.

– Unscrew bolt -3- and remove gearbox selector lever -4-.
– Unscrew bolts -2- and remove parking lock cover -1-.
Installing
In the event of leaks on the oil seal for the selector shaft or on the

parking lock cover, the parking lock cover must be renewed.
– Clean sealing surface and parking lock cover -1-.
– Fit parking lock cover -1- and screw in bolts -2-.
– Fit gearbox selector lever -4- and screw in bolt -3-.
– Adjust selector lever cable 

⇒ page 60

 .

– Continue installation in reverse order of removal. Install power

and control electronics for electric drive -JX1- ⇒  Electrical

tronics for electric drive -JX1- .

– Re-energise high-voltage system and carry out documenta‐

tion ⇒  Electrical system, hybrid vehicles; Rep. gr.  93 ; Re-

energising high-voltage system .

Specified torques

Component

Specified torque

Parking lock cover to gearbox

housing

8 Nm

Gearbox selector lever to selector

shaft

15 Nm

1.2

Removing and installing parking lock

Removing
• Gearbox is installed.

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