4A–FE engine is an in–line, 4–cylinder, 1.6 liter DOHC 16–valve engine. Manual - part 39

16. INSTALL SUSPENSION LOWER CROSSM EM BER

Install the lower crossmember with the four bolts and
two nuts.
Torque: 152 N–m (1,554 kgf–cm, 112 ft–lbf)

(b) Connect the following connectors:

(1) Two engine (& ECT) ECU connectors
(2) Two cowl wire connectors
(3) A/C amplifier connector

17. CONNECT ENGINE WIRE TO CABIN

(a) Push in the engine wire through the cowl panel.

Install the two nuts.

–

ENGINE MECHANICAL

Cylinder Block (5S–FE)

EM–306

21. ( M/T)

INSTALL CLUTCH RELEASE CYLINDER
Install the release cylinder and tube with the four bolts.

22. ( M /T)

INSTALL STARTER (See page 

ST–23

)

19. CONNECT VACUUM HOSES

(a) Vacuum sensor hose to gas filter
(b) Brake booster vacuum hose to intake manifold
(c) (w/ Cruise Control System (w/o ABS))
Actuator vacuum hose to intake manifold

18. CONNECT ENGINE WIRE

(a) Engine wire clamp to wire bracket on RH fender

apron

(b) Two cowl wire connectors

20. CONNECT TRANSAXLE CONTROL CABLE(S) TO

TRANSAXLE

–

ENGINE MECHANICAL

Cylinder Block (5S–FE)

EM–307

26. INSTALL CHARCOAL CANISTER

(a) Install the charcoal canister with the two bolts.
(b) Connect the three hoses.

28. CONNECT WIRES AND CONNECTORS

(a) Check connector
(b) Igniter connector
(c) Vacuum sensor connector
(d) Ground straps from LH fender apron

27. INSTALL ENGINE WIRE BRACKET

(a) Install the wire bracket with the two bolts. Install the

noise filter.

(b) Install the wire clamp to the wire bracket.

23. CONNECT FUEL HOSES

Torque (Union bolt): 29 N–m (300 kgf–cm, 22 ft–lbf)

24. CONNECT SPEEDOMETER CABLE
25. CONNECT HEATER HOSES

–

ENGINE MECHANICAL

Cylinder Block (5S–FE)

EM–308

29. INSTALL SUSPENSION UPPER BRACE

(a) Install the suspension upper brace with the two

bolts and four nuts.

Torque: Bolt 21 N–m (210 kgf–cm, 15 ft–lbf)

Nut 64 N–m (650 kgf–cm, 47 ft–lbf)

(b) Install the outside lower windshield moulding.
(c) Install the two wiper arms.

(w/o ABS)
(a) Install the actuator with the three bolts.
(b) Connect the cable to the actuator.
(c) Connect the actuator connector.
(d) Connect the actuator vacuum hose.
(e) Install the actuator cover.

34. INSTALL BATTERY

32. (w/ CRUISE CONTROL SYSTEM (w/ ABS))

INSTALL CRUISE CONTROL ACTUATOR BRACKET
(a) Install the actuator bracket with the two bolts and

nut.

(b) Install the actuator connector to the bracket.

33. (w/ CRUISE CONTROL SYSTEM)

INSTALL CRUISE CONTROL ACTUATOR
(w/ ABS)
(a) Install the actuator with the four bolts.
(b) Connect the actuator connector.

30. INSTALL RADIATOR RESERVOIR TANK

Install the reservoir tank with the two nuts.

31. INSTALL RADIATOR (See pages 

CO–24

 and 25)

–

ENGINE MECHANICAL

Cylinder Block (5S–FE)

EM–309

38. INSTALL AIR CLEANER ASSEMBLY

(a) Install the air cleaner case with the three bolts.
(b) Install the air cleaner element.
(c) Connect the air cleaner hose to the throttle body.
(d) Install the air cleaner cap.
(e) Connect the intake air temperature sensor connector.

39. CONNECT CABLE TO NEGATIVE TERMINAL OF

BATTERY

40. FILL WITH ENGINE COOLANT (See page 

CO–6

)

Capacity (w/ Heater):

M/T 6.2 liters (6.6 US qts, 5.5 Imp. qts)
A/T 6.1 liters (6.4 US qts, 5.4 Imp. qts)

36. CONNECT ENGINE WIRE, AND INSTALL ENGINE

RELAY BOX
(a) Connect the fusible link cassette and two connectors

of the engine wire to the relay box.

(b) Install the lower cover to the relay box.

(c) Install the relay box with the two nuts.

37. INSTALL ACCELERATOR CABLE, AND ADJUST IT

35. INSTALL A/C RELAY BOX

–

ENGINE MECHANICAL

Cylinder Block (5S–FE)

EM–310

41. FILL WITH ENGINE OIL (See page 

LU–8

)

Capacity (w/ Oil cooler):

Drain and refill

w/ Oil filter change

4.2 liters (4.4 US qts, 3.7 Imp. qts)

w/o Oil filter change

3.8 liters (4.0 US qts, 3.3 Imp. qts)

Dry fill 4.6 liters (4.9 US qts, 4.0 Imp. qts)

Capacity (w/ Oil cooler):

Drain and refill

w/ Oil filter change

4.1 liters (4.3 US qts, 3.6 Imp. qts)

w/o Oil filter change

3.7 liters (3.9 US qts, 3.3 Imp. qts)

Dry fill 4.5 liters (4.8 US qts, 4.0 Imp. qts)

42. START ENGINE AND CHECK FOR LEAKS
43. PERFORM ENGINE ADJUSTMENT

(a) Adjust the alternator drive belt.

(See page 

CH–3

)

Drive belt tension:

w/ A/C 

New belt 165 

±

 10 lbf

Used belt 110 

±

 10 lbf

w/o A/C  New belt 125 

±

 25 lbf

Used belt 95 

±

 20 lbf

(b) Adjust the PS drive belt. (See page 

SR–38

)

Drive belt tension: New belt 125 

±

 25 lbf

Used belt 80 

±

 20 lbf

(c) Adjust the ignition timing. (See page 

IG–37

)

Ignition timing:

10

°

 BTDC @ idle

(w/ Terminals TE1 and E1 connected)

44. INSTALL ENGINE UNDER COVERS
45. INSTALL HOOD
46. PERFORM ROAD TEST

Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.

47. RECHECK ENGINE COOLANT AND ENGINE OIL

LEVELS

–

ENGINE MECHANICAL

Cylinder Block (5S–FE)

EM–311