Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 482

SS–50

SERVICE SPECIFICATIONS  –  BRAKE CONTROL

SS

BRAKE CONTROL

TORQUE SPECIFICATIONS

Part Tightened

N*m

kgf*cm

ft.*lbf

Front speed sensor x Steering knuckle

8.3

85

73 in.*lbf

Front wheel

112

1,137

82

Battery negative terminal x Battery

3.9

40

35 in.*lbf

Rear speed sensor x Rear axle housing

8.3

85

73 in.*lbf

Rear wheel

112

1,137

82

Yaw rate and deceleration sensor x Body

13

136

10

SERVICE SPECIFICATIONS  –  BRAKE

SS–51

SS

BRAKE

SERVICE DATA

Brake pedal height (from dash panel)

168.7 to 178.7 mm (6.642 to 7.035 in.)

Rod operating adapter length

201. 7 to 202.7 mm (7.941 to 7.980 in.)

Stop light switch clearance

0.5 to 2.6 mm (0.020 to 0.102 in.)

Brake pedal free play

1.0 to 6.0 mm (0.039 to 0.236 in.)

Brake pedal reserve distance from asphalt 
sheet at 490 N (50 kgf, 110.2 lbf)

More than 56mm (2.20 in.)

Front disc brake pad lining thickness

Standard

Minimum

11.5 mm (0.453 in.)
1.0 mm (0.039 in.)

Front disc thickness

Standard

Minimum

28.0 mm (1.102 in.)
26.0 mm (1.024 in.)

Front disc runout

Maximum

0.05 mm (0.0020 in.)

Rear disc brake pad lining thickness

Standard

Minimum

10.0 mm (0.394 in.)
1.0 mm (0.039 in.)

Rear disc thickness

Standard

Minimum

18.0 mm (0.709 in.)
16.0 mm (0.630 in.)

Rear disc runout

Maximum

0.20 mm (0.0079 in.)

SS–52

SERVICE SPECIFICATIONS  –  BRAKE

SS

TORQUE SPECIFICATIONS

( ): for use without SST

Part Tightened

N*m

kgf*cm

ft.*lbf

Front disc brake bleeder plug x Disc brake cylinder assembly

11

110

8

Rear disc brake bleeder plug x Rear disc brake cylinder assembly

11

110

8

Rod operating adapter lock nut

26

260

19

Brake pedal x Brake pedal support sub-assembly

34

350

25

Brake pedal support sub-assembly x Hydraulic brake booster

14

145

10

Brake pedal support reinforcement x Reinforcement

20

204

15

Brake pedal support reinforcement x Brake pedal support sub-assembly

34

350

25

Battery negative terminal x Battery

3.9

40

35 in.*lbf

Brake booster accumulator assembly x Brake booster pump assembly

57

585

42

Master cylinder solenoid x Master cylinder body

32

325

24

Brake booster pump bracket x Master cylinder body

7.8

80

69 in.*lbf

Brake actuator bracket x Master cylinder body

7.8

80

69 in.*lbf

Pin x Brake booster pump assembly

7.8

80

69 in.*lbf

Brake booster pump (wire harness) x Master cylinder solenoid

2.9

30

26 in.*lbf

Brake actuator No. 1 tube x Brake booster pump assembly

14 (15)

143 (155)

10 (11)

Brake actuator No. 1 tube x Master cylinder body

14 (15)

143 (155)

10 (11)

Brake master cylinder reservoir sub-assembly x Master cylinder body

1.7

17

15 in.*lbf

Brake actuator No. 1 bracket x Master cylinder solenoid

7.8

80

69 in.*lbf

Brake tube x Hydraulic brake booster

14 (15)

143 (155)

10 (11)

Disc brake cylinder assembly x Steering knuckle

123

1,254

91

Brake tube x Disc brake cylinder assembly

14 (15)

143 (155)

10 (11)

Front wheel

112

1,137

82

Front flexible hose x Brake tube

14 (15)

143 (155)

10 (11)

Rear disc brake cylinder mounting x Rear axle housing assembly

105

1,071

78

Rear disc brake cylinder assembly x Rear disc brake cylinder mounting

88

897

65

Rear flexible hose x Rear disc brake cylinder assembly

31

316

23

Rear wheel

112

1,137

82

Rear flexible hose x Brake tube

14 (15)

143 (155)

10 (11)

Rear brake tube flexible hose x Brake tube

14 (15)

143 (155)

10 (11)

SERVICE SPECIFICATIONS  –  PARKING BRAKE

SS–53

SS

PARKING BRAKE

SERVICE DATA

Parking brake lever travel at 200 N (20 kgf, 45 
lbf)

5 to 7 clicks

Brake disc inside diameter

Standard
Maximum

210 mm (8.268 in.)
211 mm (8.307 in.)

Parking brake shoe lining thickness

Standard
Minimum

4.0 mm (0.157 in.)
1.0 mm (0.039 in.)

Parking brake shoe lever clearance

Less than 0.25 mm (0.0098 in.)

Parking brake switch

Released
Pushed in

Below 1 

Ω

10 k

Ω or higher