Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 480

SERVICE SPECIFICATIONS  –  DIFFERENTIAL

SS–43

SS

DIFFERENTIAL

SERVICE DATA

FRONT DIFFERENTIAL CARRIER

Companion flange vertical runout

Maximum: 0.10 mm (0.0039 in.)

Companion flange lateral runout

Maximum: 0.10 mm (0.0039 in.)

Drive pinion preload (at start of torque)

New bearing: 0.98 to 1.75 N*m (10to 16 kgf*cm, 8.7 to 14 in.*lbf)
Reused bearing: 0.49 to 0.78 N*m (5 to 8 kgf*cm, 4.3 to 6.9 in.*lbf)

Total preload (Drive pinion preload plus)

0.22 to 0.85 N*m (6 to 9 kgf*cm, 1.9 to 7.7 in.*lbf)

Drive pinion to ring gear backlash

0.11 to 0.21 mm (0.0043 to 0.0083 in.)

Side gear backlash

0.15 mm (0.0059 in.)

Carrier oil seal drive in depth

3.9 to 4.8 mm (0.153 to 0.0189 in.)

Side oil seal drive in depth

LH side: -0.45 to 0.45 mm (-0.0177 to 0.0177in.)
RH side: 4.8 to 5.8 mm (0.189 to 0.2284 in.)

w/A.D.D. type: Differential clutch sleeve to clutch sleeve fork clearance

Maximum: 0.35 m (0.0138 in.)

Side gear thrust washer thickness mm (in.)

1.48 to 1.52 (0.0583 to 0.0568)
1.53 to 1.57 (0.0602 to 0.0618)
1.58 to 1.62 (0.0622 to 0.0638)
1.63 to 1.67 (0.0642 to 0.0657)
1.68 to 1.72 (0.0661 to 0.0677)
1.73 to 1.77 (0.0681 to 0.0697)
1.78 to 1.82 (0.0701 to 0.0717)
1.83 to 1.87 (0.0720 to 0.0736)
1.88 to 1.92 (0.0740 to 0.0756)

Side bearing adjusting washer thickness mm (in.)

1.57 to 1.59 (0.0618 to 0.0626)
1.59 to 1.61 (0.0626 to 0.0634)
1.61 to 1.63 (0.0634 to 0.0642)
1.63 to 1.65 (0.0642 to 0.0650)
1.65 to 1.67 (0.0650 to 0.0657)
1.67 to 1.69 (0.0657 to 0.0665)
1.69 to 1.71 (0.0665 to 0.0673)
1.71 to 1.73 (0.0673 to 0.0681)
1.73 to 1.75 (0.0681 to 0.0689)
1.75 to 1.77 (0.0689 to 0.0697)
1.77 to 1.79 (0.0697 to 0.0705)
1.79 to 1.81 (0.0705 to 0.0713)
1.81 to 1.83 (0.0713 to 0.0720)
1.83 to 1.85 (0.0720 to 0.0728)
1.85 to 1.87 (0.0728 to 0.0736)
1.87 to 1.89 (0.0736 to 0.0744)
1.89 to 2.01 (0.0744 to 0.0791)
2.01 to 2.03 (0.0791 to 0.0799)
2.03 to 2.05 (0.0791 to 0.0807)
2.05 to 2.07 (0.0807 to 0.0815)
2.07 to 2.09 (0.0815 to 0.0822)
2.09 to 2.11 (0.0822 to 0.0830)
2.11 to 2.13 (0.0830 to 0.0839)
2.13 to 2.15 (0.0839 to 0.0846)
2.15 to 2.17 (0.0846 to 0.0854)

SS–44

SERVICE SPECIFICATIONS  –  DIFFERENTIAL

SS

REAR DIFFERENTIAL 

Drive pinion bearing adjusting washer thickness mm (in.)

1.69 to 1.71 (0.0665 to 0.0673)
1.72 to 1.74 (0.0677 to 0.0685)
1.75 to 1.77 (0.0689 to 0.0697)
1.78 to 1.80 (0.0700 to 0.0709)
1.81 to 1.83 (0.0713 to 0.0720)
1.84 to 1.86 (0.0724 to 0.0732)
1.87 to 1.89 (0.0736 to 0.0744)
1.90 to 1.92 (0.0748 to 0.0756)
1.93 to 1.95 (0.0760 to 0.0768)
1.96 to 1.98 (0.0772 to 0.0780)
1.99 to 2.01 (0.0783 to 0.0791)
2.02 to 2.04 (0.0795 to 0.0803)
2.05 to 2.07 (0.0807 to 0.0815)
2.08 to 2.10 (0.0819 to 0.0827)
2.11 to 2.13 (0.0831 to 0.0839)
2.14 to 2.16 (0.0843 to 0.0850)
2.17 to 2.19 (0.0854 to 0.0862)
2.20 to 2.22 (0.0866 to 0.0874)
2.23 to 2.25 (0.0878 to 0.0886)
2.26 to 2.28 (0.0890 to 0.0898)
2.29 to 2.31 (0.0902 to 0.0909)
2.32 to 2.34 (0.0913 to 0.0921)

Companion flange vertical runout

Maximum: 0.10 mm (0.0039 in.)

Companion flange lateral runout

Maximum: 0.10 mm (0.0039 in.)

Drive pinion preload (at start of torque)

New bearing: 1.05 to 1.64 N*m (11to 17 kgf*cm, 9.3 to 15 in.*lbf)
Reused bearing: 0.56 to 0.85 N*m (6 to 9 kgf*cm, 4.9 to 7.5 in.*lbf)

Total preload (Drive pinion preload plus)

0.39 to 0.59 N*m (4 to 6 kgf*cm, 3.4 to 5.2 in.*lbf)

Ring gear runout

Maximum: 0.07 mm (0.0028 in.)

Ring gear backlash

0.13 to 0.18 mm (0.0051 to 0.0071 in.)

Side gear backlash

0.05 to 0.20 mm (0.0020 to 0.0080 in.)

Differential case runout

Maximum: 0.07 mm (0.0028 in.)

Rear differential front oil seal drive in depth

0.55 to 1.45 mm (0.0213 to 0.0567 in.)

Differential lock type: Side gear thrust washer thickness mm (in.)

0.90 mm (0.059 in.)
1.00 mm (0.039 in.)
1.10 mm (0.043 in.)
1.20 mm (0.047 in.)
1.30 mm (0.051 in.)

Tooth contact pattern adjusting washer thickness mm (in.)

1.69 to 1.71 (0.0665 to 0.0673)
1.72 to 1.74 (0.0677 to 0.0685)
1.75 to 1.77 (0.0689 to 0.0709)
1.78 to 1.80 (0.0713 to 0.0720)
1.81 to 1.83 (0.0724 to 0.0732)
1.84 to 1.86 (0.0736 to 0.0744)
1.87 to 1.89 (0.0748 to 0.0756)
1.90 to 1.92 (0.0760 to 0.0768)
1.93 to 1.95 (0.0772 to 0.0780)
1.96 to 1.98 (0.0783 to 0.0791)
1.99 to 2.01 (0.0795 to 0.0803)
2.02 to 2.04 (0.0807 to 0.0815)
2.05 to 2.07 (0.0819 to 0.0827)
2.08 to 2.10 (0.0831 to 0.0839)
2.11 to 2.13 (0.0843 to 0.0839)
2.14 to 2.16 (0.0843 to 0.0850)
2.17 to 2.19 (0.0854 to 0.0862)
2.20 to 2.22 (0.0866 to 0.0874)
2.23 to 2.25 (0.0878 to 0.0886)
2.26 to 2.28 (0.0890 to 0.0898)
2.29 to 2.31 (0.0902 to 0.0909)
2.32 to 2.34 (0.0913 to 0.0921)

SERVICE SPECIFICATIONS  –  DIFFERENTIAL

SS–45

SS

TORQUE SPECIFICATIONS

FRONT DIFFERENTIAL CARRIER

REAR DIFFERENTIAL CARRIER

Part tightened

N*m

kgf*cm

ft.*lbf

Differential breather hose x 
Differential carrier

13

133

10

No. 3 differential support x No. 1 
differential mount nut

87

887

64

No. 3 differential support x 
Differential carrier

108

1,100

80

No. 2 differential support x 
Differential carrier

160

1,630

118

No. 1 differential support x 
Differential carrier

186

1,900

137

Differential tube x Differential 
carrier

110

1,120

81

Differential tube x Differential 
vacuum actuator

21

210

15

Drive pinion companion flange x 
Drive pinion

370

3,770

273

Differential side bearing retainer x 
Differential carrier

50

510

37

Differential case x Differential rig 
gear

97

985

71

Differential carrier x Drain lug

65

660

48

Differential carrier x Filler plug

39

400

29

Part tightened

N*m

kgf*cm

ft.*lbf

Axle housing x Drain plug
Axle housing x Filler plug

49

500

36

Differential carrier x Propeller 
shaft

88

899

65

Drive pinion companion flange 
nut x Differential drive pinion

370

3,770

273

Bearing cap x Differential bearing 
adjusting nut lock

13

130

9

Differential case x Differential ring 
gear

97

985

71

RH differential case x LH 
differential case (Differential lock 
type)

47

480

35

SS–46

SERVICE SPECIFICATIONS  –  AXLE

SS

AXLE

SERVICE DATA

Front axle hub bearing backlash

Maximum 

0.05 mm (0.0020 in.)

Front axle hub bearing runout

Maximum 

0.05 mm (0.0020 in.)

Rear axle shaft bearing backlash

Maximum 

0.05 mm (0.0020 in.)

Rear axle shaft bearing runout

Maximum 

0.05 mm (0.0020 in.)

Rear axle shaft runout

Maximum 

1.5 mm (0.0591 in.)

Rear axle shaft flange runout

Maximum 

0.05 mm (0.0020 in.)