Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 472

SERVICE SPECIFICATIONS  –  1GR-FE IGNITION

SS–19

SS

TORQUE SPECIFICATIONS

Part Tightened

N*m

kgf*cm

ft.*lbf

Ignition coil x Cylinder head cover

10

102

7.4

V-bank cover x Intake air surge tank sub-assembly and Air cleaner assembly

7.5

76

66 in.*lbf

Negative battery terminal

3.9

40

35 in.*lbf

SERVICE SPECIFICATIONS  –  1GR-FE STARTING

SS–19

SS

1GR-FE STARTING

SERVICE DATA

Starter

Current

Standard

100A or less at 11.5 V

Starter armature assembly

Circle 
runout

Maximum

0.05 mm (0.0020 in.)

Commutato
r diameter

Standard

35.0 mm (1.378 in.)

Minimum

34.0 mm (1.339 in.)

Undercut 
depth

Standard

0.7 mm (0.028 in.)

Minimum

0.2 mm (0.008 in.)

Commutato
r resistance

Standard

Below 1 

Ω

Starter yoke

Resistance

Standard

Lead wire-

brush

Below 1 

Ω

Shunt coil 
resistance

Terminal A -

B

1.5 to 1.9 

Ω at 20°C (68°F)

Brush

Length

Standard

15.0 mm (0.591 in.)

Minimum

9.0 mm (0.354 in.)

Starter brush holder assembly

Brush 
spring lead

Standard

21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)

Minimum

12.7 N (1.3 kgf, 2.9 lbf)

Starter relay assembly

Resistance

Standard

3 - 5

10 k

Ω or higher

Below 1 

Ω (apply battery voltage to terminal 1 and 

2)

Ignition switch assembly

Resistance

Standard

10 k

Ω or higher (Lock)

1 (AM1) - 3

(ACC)

Below 1 

Ω (ACC)

1 (AM1) - 3

(ACC) - 4

(IG1)

Below 1 

Ω (ON)

7 (IG2) - 8

(AM2)

Below 1 

Ω (ON)

1 (AM1) - 2

(ST1) - 4

(IG1)

Below 1 

Ω (START)

6 (ST2) - 7

(IG2) - 8

(AM2)

Below 1 

Ω (START)

SS–20

SERVICE SPECIFICATIONS  –  1GR-FE STARTING

SS

TORQUE SPECIFICATIONS

Part Tightened

N*m

kgf*cm

ft.*lbf

Starter assembly x Transmission housing

37

377

27

Starter assembly x Terminal 30

5.9

60

52

Commutator end frame x Brush holder

3.8

39

34 in.*lbf

Starter drive housing assembly x Magnetic Starter Switch

9.3

95

82 in.*lbf

Commutator end frame x Starter drive housing assembly

9.3

95

82 in.*lbf

Lead wire x Terminal C of starter

5.9

60

52 in.*lbf

Engine wire x Cylinder block

13

133

10

No. 2 exhaust manifold stay x Transmission housing and Exhaust manifold

3.9

40

35 in.*lbf

Wire harness x Cylinder block

13

133

10

SS–20

SERVICE SPECIFICATIONS  –  1GR-FE CHARGING

SS

1GR-FE CHARGING

SERVICE DATA

Battery

Voltage

Standard

12.6 to 12.9 V at 20

°C (68°F)

Charging circuit without load

Amperage

10A or less

Voltage

13.2 to 14.8 V

Generator (DENSO made)

Generator 
brush 
holder 
assembly

Brush

length

Standard

10.5 mm (0.413 in.)

Minimum

4.5 mm (0.177 in.)

Generator 
rotor 
assembly

Resistance

Standard

2.3 to 2.7 

Ω at 20°C (68°F)

Slip ring

diameter

Standard

14.2 to 14.4 mm (0.559 to 0.567 in.)

Minimum

14.0 mm (0.551 in.)