Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 468

SS–10

SERVICE SPECIFICATIONS  –  1GR-FE ENGINE MECHANICAL

SS

TORQUE SPECIFICATIONS

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 1 Engine under cover sub-assembly x Frame assembly

29

296

21

Camshaft bearing cap x Cylinder head sub-assembly

10 mm

(0.39 in.)

head

9.0

92

80 in.*lbf

12 mm

(0.47 in.)

head

24

245

18

No. 1 chain tensioner x Cylinder head sub-assembly

10

102

7

No. 2 chain tensioner x Cylinder head sub-assembly

19

194

14

No. 3 chain tensioner x Cylinder head sub-assembly

19

194

14

Camshaft timing gear assembly x Camshaft

100

1,020

74

Camshaft timing gear or sprocket x Camshaft

100

1,020

74

Timing chain cover plate x Timing chain or belt cover sub-assembly

9.0

92

80 in.*lbf 

Ignition coil assembly x Cylinder head cover sub-assembly

10

102

7

V-bank cover x Intake air surge tank

7.5

76

66 in.*lbf

Engine hanger No. 1 x Cylinder head sub-assembly RH

33

336

24

Engine hanger No. 2 x Cylinder head sub-assembly LH

33

336

24

Spark plug x Cylinder head sub-assembly

20

204

15

Oil filler cap housing x Cylinder head cover sub-assembly LH

9.0

92

80 in.*lbf 

Camshaft timing oil control valve assembly x Cylinder head cover sub-
assembly

9.0

92

80 in.*lbf 

Oil filter bracket sub-assembly x Timing chain or belt cover sub-assembly

19

194

14

No. 1 engine mounting bracket front RH x Cylinder block sub-assembly

43

435

31

No. 1 engine mounting bracket front LH x Cylinder block sub-assembly

43

435

31

No. 1 engine mounting insulator front RH x Frame assembly

38

387

28

No. 1 engine mounting insulator front LH x Frame assembly

38

387

28

Engine wire No. 2 (ground cable) x Cylinder block sub-assembly

13

133

9

Hood sub-assembly x Hood hinge assembly RH and LH

18

184

13

Knock sensor x Cylinder block sub-assembly

20

204

15

No. 1 water outlet pipe x Cylinder block sub-assembly

10

102

7

Cylinder head sub-assembly RH x Cylinder block sub-
assembly

1st

36

367

27

2nd

Turn 180

°

Turn 180

°

Turn 180

°

Cylinder head sub-assembly LH x Cylinder block sub-
assembly

Recessed

head 1st

36

367

27

2nd

Turn 180

°

Turn 180

°

Turn 180

°

14 mm

(0.55 in.)

head

30

306

22

No. 1 chain vibration damper x Cylinder block sub-assembly

19

194

14

No. 1 idle gear x Cylinder block sub-assembly

60

612

44

Timing chain or belt cover sub-assembly x Cylinder head and block

23

235

17

Water pump assembly x Timing chain or belt cover sub-
assembly

Bolt A

9.0

92

80 in.*lbf

Bolt B

23

235

17

Oil pan stud bolt x Oil pan sub-assembly

4.0

41

35 in.*lbf

Oil pan sub-assembly x Cylinder block and timing chain or belt 
cover

10 mm

(0.39 in.)

head

10

102

7

12 mm

(0.47 in.)

head

21

214

16

Oil strainer sub-assembly x Oil pan sub-assembly

9.0

92

80 in.*lbf

SERVICE SPECIFICATIONS  –  1GR-FE ENGINE MECHANICAL

SS–11

SS

No. 2 oil pan sub-assembly x Oil pan sub-assembly

Nut

1.0

102

7

Bolt

9.0

92

80 in.*lbf

Oil pan drain plug x No. 2 oil pan sub-assembly

40

408

30

Crankshaft pulley x Crankshaft

250

2,549

185

Cylinder head cover sub-assembly x Cylinder head sub-
assembly RH

Nut

9.0

92

80 in.*lbf

Bolt A

10

102

7

Bolt B

9.0

92

80 in.*lbf

Cylinder head cover sub-assembly LH x Cylinder head sub-
assembly LH

Nut

9.0

92

80 in.*lbf

Bolt A

10

102

7

Bolt B

9.0

92

80 in.*lbf

Ventilation valve x Cylinder head cover sub-assembly LH

27

275

20

Oil control valve filter plug x Cylinder head sub-assembly

62

632

46

Crankshaft position sensor x Cylinder block sub-assembly

10

102

7.4

VVT sensor x Timing chain or belt cover sub-assembly

8.0

82

71 in.*lbf

Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly

25

255

18

Oil level gauge guide x Cylinder head sub-assembly

9.0

92

80 in.*lbf

Oil pan sub-assembly x Transmission

37

377

27

No. 1 idler pulley sub-assembly x Timing chain or belt cover sub-assembly

54

551

40

No. 2 idler pulley sub-assembly x Timing chain or belt cover sub-assembly

39

398

29

V-ribbed belt tensioner assembly x Cylinder block sub-assembly

36

367

27

Vane pump assembly x Cylinder block sub-assembly

43

438

32

Intake air surge tank x Intake manifold

28

286

21

Surge tank stay x Intake air surge tank and cylinder head

21

214

15

Throttle body bracket x Throttle body with motor and cylinder head

21

214

15

Oil baffle plate x Surge tank stay No. 1

9.0

92

80 in.*lbf

Ground cable x Cylinder head sub-assembly

8.0

82

71 in.*lbf

Water by-pass joint RR x Cylinder head sub-assembly

9.0

92

80 in.*lbf

Intake manifold x Cylinder head sub-assembly

26

265

19

Exhaust manifold sub-assembly RH x Cylinder head sub-assembly RH

30

306

22

Exhaust manifold sub-assembly LH x Cylinder head sub-assembly LH

30

306

22

Manifold stay x Exhaust manifold sub-assembly RH and transmission

40

408

30

No. 2 manifold stay x Exhaust manifold sub-assembly LH and transmission

40

408

30

No. 1 cool air inlet x Body

12

122

9

Drive plate and ring gear sub-assembly x Crankshaft

83

846

61

Flywheel x Crankshaft

83

846

61

Stud bolt x Cylinder head sub-assembly and cylinder head LH

A

4.0

41

35 in.*lbf

B

9.0

92

80 in.*lbf

C

4.0

41

35 in.*lbf

Union x Cylinder head sub-assembly and cylinder head LH

15

150

11

With Head taper screw plug x Cylinder head sub-assembly and cylinder head 
LH

80

816

59

Connecting rod cap x Connecting rod

1st

25

250

18

2nd

Turn 90

°

urn 90

°

urn 90

°

Main bearing cap x Cylinder block sub-assembly

12 pointed

head 1st

61

622

45

2nd

urn 90

°

urn 90

°

urn 90

°

12 mm

head

25

255

18

Part Tightened

N*m

kgf*cm

ft.*lbf

SS–12

SERVICE SPECIFICATIONS  –  1GR-FE ENGINE MECHANICAL

SS

Stud bolt x Cylinder block sub-assembly

A

11

112

8.1

B

4.5

46

40 in.*lbf

C

4.0

41

35 in.*lbf

D

4.0

41

35 in.*lbf

No. 1 sub-assembly oil nozzle x Cylinder block sub-assembly

9.0

92

80 in.*lbf

Negative battery terminal

3.9

40

35 in.*lbf

Exhaust front pipe x Exhaust manifold

54

554

40

Exhaust center pipe x Exhaust front

43

438

32

No. 2 front exhaust pipe x Exhaust manifold

Nut

54

554

40

Bolt

48

489

35

Exhaust pipe stopper bracket x Frame assembly

19

193

14

Ground wire x Body

8.4

85

74 in.*lbf

Rear engine oil seal retainer x Cylinder block sub-assembly

Nut

9.0

92

80 in.*lbf

Bolt

10

102

7.4

Water inlet x Cylinder head sub-assembly

9.0

92

80 in.*lbf

Thermostat water inlet sub-assembly x Water inlet

9.0

92

80 in.*lbf

Engine oil pressure switch x Oil filter bracket sub-assembly

15

153

11

Oil filter union x Oil filter bracket

30

306

22

Oil filter sub-assembly x Oil filter bracket

18

184

13

Water temperature sensor x Water by-pass joint RR

20

200

14

Part Tightened

N*m

kgf*cm

ft.*lbf

SS–12

SERVICE SPECIFICATIONS  –  1GR-FE FUEL

SS

1GR-FE FUEL

SERVICE DATA

Fuel pressure

281 to 287 kPa (2.87 to 2.93 kgf*cm

2

, 40.8 to 41.7 

psi)

Fuel pressure

147 kPa (1.5 kgf*cm

2

, 21 psi) or more

Fuel injector

Resistance

at 20

°C (68°F) 11.6 to 12.4 Ω

Injection volume

76 to 91 cm

2

 (4.6 to 5.5 cu in.) per 15 seconds

Difference between each cylinder

15 cm

3

 (0.9 cu in.) or less

Fuel leakage

1 drop or less every 12 minutes

Fuel pump resister

Resistance

at 20

°C (68°F) 0.941 to 0.999 Ω

Fuel Pump

Resistance

at 20

°C (68°F) 0.2 to 3.0 Ω