Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 466

SS–2

SERVICE SPECIFICATIONS  –  STANDARD BOLT

SS

SPECIFIED TORQUE FOR STANDARD 
BOLTS

Class

Diameter
(mm)

Pitch
(mm)

Specified torque

Hexagon head bolt

Hexagon flange bolt

N*m

kgf*cm

ft.*lbf

N*m

kgf*cm

ft.*lbf

4T

6

1

5

55

48 in.*lbf

6

60

52 in.*lbf

8

1.25

12.5

130

9

14

145

10

10

1.25

26

260

19

29

290

21

12

1.25

47

480

35

53

540

39

14

1.5

74

760

55

84

850

61

16

1.5

115

1,150

83

-

-

-

5T

6

1

6.5

65

56 in.*lbf

7.5

75

65 in.*lbf

8

1.25

15.5

160

12

17.5

175

13

10

1.25

32

330

24

36

360

26

12

1.25

59

600

43

65

670

48

14

1.5

91

930

67

100

1,050

76

16

1.5

140

1,400

101

-

-

-

6T

6

1

8

80

69 in.*lbf

9

90

78 in.*lbf

8

1.25

19

195

14

21

210

15

10

1.25

39

400

29

44

440

32

12

1.25

71

730

53

80

810

59

14

1.5

110

1,100

80

125

1,250

90

16

1.5

170

1,750

127

-

-

-

7T

6

1

10.5

110

8

12

120

9

8

1.25

25

260

19

28

290

21

10

1.25

52

530

38

58

590

43

12

1.25

95

970

70

105

1,050

76

14

1.5

145

1,500

108

165

1,700

123

16

1.5

230

2,300

166

-

-

-

8T

8

1.25

29

300

22

33

330

24

10

1.25

61

620

45

68

690

50

12

1.25

110

1,100

80

120

1,250

90

9T

8

1.25

34

340

25

37

380

27

10

1.25

70

710

51

78

790

57

12

1.25

125

1,300

94

140

1,450

105

10T

8

1.25

38

390

28

42

430

31

10

1.25

78

800

58

88

890

64

12

1.25

140

1,450

105

155

1,600

116

11T

8

1.25

42

430

31

47

480

35

10

1.25

87

890

64

97

990

72

12

1.25

155

1,600

116

175

1,800

130

SERVICE SPECIFICATIONS  –  STANDARD BOLT

SS–3

SS

HOW TO DETERMINE NUT STRENGTH

Nut Type

HINT:
•

*: Nut with 1 or more marks on one side surface of the nut.

•

Use the nut with the same number of the nut strength 
classification or greater than the bolt strength classification 
number when tightening parts with a bolt and nut.

Example: 
•

Bolt = 4T

•

 Nut = 4N or more

Present Standard Hexagon Nut

Old Standard Hexagon Nut

Class 

Cold Forging Nut

Cutting Processed Nut

No Mark

4N

No Mark (w/ Washer)

No Mark (w/ Washer)

No Mark

5N (4T)

6N

7N (5T)

8N

No Mark

10N (7T)

11N

12N

SS–4

SERVICE SPECIFICATIONS  –  1GR-FE ENGINE CONTROL SYSTEM

SS

1GR-FE ENGINE CONTROL 
SYSTEM

SERVICE DATA

Camshaft timing oil control valve assembly

OCV OFF

Standard

Normal engine speed

OCV ON

Rough idle or engine stalled

Throttle body

Throttle 
POS value

Standard

60 % or more

Resistance

1 (M-) - 2

(M+)

Standard

0.3 to 100 

Ω at 20°C (68°F)

Accelerator pedal position sensor (ACCEL 
POS#1)

Voltage

Accelerator

pedal

released

Standard

0.5 to 1.1 V

Accelerator

pedal

depress

2.5 to 4.5 V

Accelerator pedal position sensor (ACCEL 
POS#2)

Voltage

Accelerator

pedal

released

Standard

1.2 to 2.0 V

Accelerator

pedal

depress

3.4 to 5.0 V

Camshaft timing oil control valve assembly

Resistance

1 (+B) - 2

(GND)

Standard

6.9 to 7.9 

Ω at 20°C (68°F)

Mass air flow meter

Standard

0.72 g/sec

Engine coolant temperature sensor

Resistance

1 (E2) - 2

(THW)

Standard

2.32 to 2.59 k

Ω at 20°C (68°F)

0.310 to 0.326 k

Ω at 80°C (176°F)

Knock sensor

Resistance

1 (Ground) - 2 (Out put)

120 to 180 k

Ω at 20°C (68°F)

Circuit opening relay

Resistance

3 - 5

Standard

10 k

Ω or higher

Below 1 

Ω

1 - 2

Below 1 

Ω (Apply battery voltage to terminals 1 

and 2)

EFI relay

Resistance

3 - 5

Standard

10 k

Ω or higher

Below 1 

Ω (Apply battery voltage to terminals 1 

and 2)

Crankshaft position sensor

Resistance

1 - 2

Standard

1,850 to 2,450 

Ω at 20°C (68°F)

Fuel pump relay

Resistance

1 - 2

Standard

Below 1 

Ω

3 - 4

Below 1 

Ω

3 - 5

10 k

Ω or higher

3 - 4

10 k

Ω or higher (Battery voltage applied to terminal 

1 and 2)

3 - 5

Below 1 

Ω (Battery voltage applied to terminal 1 

and 2)

SERVICE SPECIFICATIONS  –  1GR-FE ENGINE CONTROL SYSTEM

SS–5

SS

TORQUE SPECIFICATIONS

Part Tightened

N*m

kgf*cm

ft.*lbf

Throttle with motor body assembly x Intake air surge tank

11

112

9

Air cleaner assembly x Cylinder head cover sub-assembly

8.0

82

71 in.*lbf

Air cleaner assembly x Intake air surge tank

8.0

82

71 in.*lbf

V-bank cover x Air cleaner assembly

7.5

76

66 in.*lbf

V-bank cover x Intake air surge tank

7.5

76

66 in.*lbf

Knock sensor x Cylinder block sub-assembly

20

204

15

Water outlet pipe No. 1 x Cylinder block sub-assembly

9.0

92

80 in.*lbf

Camshaft timing oil control valve x Cylinder head

9.0

92

80 in.*lbf

E.F.I. engine coolant temperature sensor x Cylinder block

20

204

15

Manifold stay x Exhaust manifold

40

408

30

Manifold stay x Transmission

40

408

30

Cool air inlet No. 1 x Body

12

122

9.0

ECM bracket x ECM

3

32

28 in.*lbf

ECM bracket No. 2 x ECM

3

32

28 in.*lbf

ECM x Body

13

133

10