Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 429

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RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

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BALL

NO. 1 SYNCHROMESH 
SHIFTING KEY

NO. 1 SYNCHROMESH 
SHIFTING KEY SPRING

SNAP RING

COUNTER GEAR

Non-reusable part

2ND GEAR NEEDLE 
ROLLER BEARING

COUNTER SHAFT 
2ND SPEED GEAR

RADIAL BALL BEARING 
INNER RACE

NO. 1 SYNCHRONIZER 
RING SET (FOR 2ND GEAR)

NO. 1 TRANSMISSION CLUTCH HUB

NO. 1 TRANSMISSION 
HUB SLEEVE

SNAP RING

C114071E04

RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

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DISASSEMBLY

1.

INSPECT REVERSE GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the reverse gear 

thrust clearance.
Standard clearance:

0.125 to 0.375 mm (0.0049 to 0.0148 in.)

If the clearance is outside the specification, replace 
the defective gear, spline piece or bearing race.

2.

INSPECT 1ST GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 1st gear thrust 

clearance.
Standard clearance:

0.10 to 0.43 mm (0.0039 to 0.0169 in.)

If the clearance is outside the specification, replace 
the defective gear, clutch hub, spline piece or 
counter gear.

3.

INSPECT 2ND GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 2nd gear thrust 

clearance.
Standard clearance:

0.10 to 0.43 mm (0.0039 to 0.0169 in.)

If the clearance is outside the specification, replace 
the defective gear, clutch hub or counter gear.

4.

INSPECT REVERSE GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the reverse gear 

radial clearance.
Standard clearance:

0.015 to 0.065 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the reverse gear needle roller bearing or shaft.

5.

INSPECT 1ST GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 1st gear radial 

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the 1st gear needle roller bearing or shaft.

F051532E01

F051533E01

F051534E01

F051535E01

F051536E01

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RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

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6.

INSPECT 2ND GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 2nd gear radial 

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the 2nd gear needle roller bearing or shaft.

7.

REMOVE COUNTER GEAR FRONT BEARING SNAP 
RING NO.1
(a) Using a snap ring expander, remove the snap ring 

from the counter gear.

8.

REMOVE COUNTER GEAR FRONT BEARING OR 
ROLLER
(a) Using SST and a press, remove the counter gear 

front bearing or roller from the counter gear.
SST

09950-00020, 09950-70010 (09951-07100), 
09950-60010 (09951-00320)

9.

REMOVE REVERSE GEAR BEARING RACE INNER
(a) Remove the reverse gear bearing race inner from 

the counter gear.

10. REMOVE COUNTERSHAFT REVERSE GEAR

(a) Remove the countershaft reverse gear from the 

counter gear.

(b) Remove the hub sleeve, 2 shifting keys and key 

spring from the countershaft reverse gear.

F051537E01

D033690E01

SST

F051539E01

F051540E01

F051541E01

RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

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11. REMOVE REVERSE GEAR NEEDLE ROLLER 

BEARING
(a) Remove the reverse gear needle roller bearing from 

the counter gear.

12. REMOVE NO. 4 SYNCHRONIZER RING

(a) Remove the No. 4 synchronizer ring from the 

counter gear.

13. REMOVE BALL

(a) Remove the ball from the counter gear.

14. REMOVE COUNTERSHAFT GEAR 1ST SPEED

(a) Using a press, remove the countershaft gear 1st 

speed together with the reverse gear spline piece 
from the counter gear.
SST

09950-00020

15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING

(a) Remove the 1st gear needle roller bearing from the 

counter gear.

F051542E01

F051543E01

F051544E01

SST

F051630E01

F051546E01