Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 424

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RA61F MANUAL TRANSMISSION  –  INPUT SHAFT

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DISASSEMBLY

1.

INSPECT 6TH GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 6th gear thrust 

clearance.
Standard clearance:

0.20 to 0.49 mm (0.0079 to 0.0193 in.)

If the clearance is outside the specification, replace 
the defective gear, spacer or shaft.

2.

INSPECT 3RD GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the 3rd gear thrust 

clearance.
Standard clearance:

0.09 to 0.52 mm (0.0035 to 0.0205 in.)

If the clearance is outside the specification, replace 
the defective gear, thrust washer, clutch hub or 
shaft.

3.

INSPECT 4TH GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 4th gear thrust 

clearance.
Standard clearance:

0.12 to 0.38 mm (0.0047 to 0.0150 in.)

If the clearance is outside the specification, replace 
the defective gear, clutch hub or shaft.

4.

INSPECT 6TH GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 6th gear radial 

clearance.
Standard clearance:

0.015 to 0.065 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the defective gear, needle roller bearing or shaft.

5.

INSPECT 3RD GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 3rd gear radial 

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the defective gear, needle roller bearing or shaft.

F051109E01

F051110E01

F051111E01

F051106E01

F051107E01

RA61F MANUAL TRANSMISSION  –  INPUT SHAFT

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6.

INSPECT 4TH GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 4th gear radial 

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the defective gear, needle roller bearing or shaft.

7.

REMOVE TRANSMISSION CLUTCH HUB NO.3 
SHAFT SNAP RING
(a) Using 2 screwdrivers and a hammer, tap out the 

snap ring.
HINT:
Use a shop rag or a piece of cloth to prevent the 
snap ring from flying off.

8.

REMOVE 6TH GEAR
(a) Using SST and a press, remove transmission clutch 

hub No. 3, the hub sleeve, synchronizer ring and 6th 
gear from the input shaft.
SST

09950-00020, 09950-70010 (09951-07200), 
09950-60010 (09951-00300)

NOTICE:
•

Do not tighten SST excessively.

•

Support the input shaft by hand so that it 
does not fall off.

9.

REMOVE 6TH GEAR NEEDLE ROLLER BEARING
(a) Remove the 6th gear needle roller bearing from the 

input shaft.

10. REMOVE SPACER

(a) Remove the spacer from the input shaft.

F051108E01

D033652E01

SST

D033653E01

F051087E01

F051088E01

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RA61F MANUAL TRANSMISSION  –  INPUT SHAFT

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11. REMOVE GEAR THRUST WASHER SHAFT SNAP 

RING
(a) Using a snap ring expander, remove the snap ring 

from the input shaft.

12. REMOVE 3RD GEAR THRUST WASHER

(a) Remove the 3rd gear thrust washer from the input 

shaft.

13. REMOVE 3RD GEAR

(a) Remove the 3rd gear from the input shaft.

14. REMOVE STRAIGHT PIN

(a) Remove the straight pin from the input shaft.

15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING

(a) Remove the 3rd gear needle roller bearing from the 

input shaft.

D033654E01

F051090E01

F051091E01

F051092E01

F051093E01

RA61F MANUAL TRANSMISSION  –  INPUT SHAFT

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16. REMOVE  SPACER

(a) Remove the spacer from the input shaft.

17. REMOVE NO. 2 SYNCHRONIZER RING SET

(a) Remove the No. 2 synchronizer ring set from the 

input shaft.

18. REMOVE CLUTCH HUB NO.2 SETTING SHAFT SNAP 

RING
(a) Using a snap ring expander, remove the snap ring 

from the input shaft.

19. REMOVE 4TH GEAR

(a) Using SST and a press, remove transmission clutch 

hub No. 2, the hub sleeve, synchronizer ring and 4th 
gear from the input shaft.
SST

09950-00020

NOTICE:
Support the input shaft by hand so that it does 
not fall off.

20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING

(a) Remove the 4th gear needle roller bearing from the 

input shaft.

F051094E01

F051095E01

D033657E01

SST

D033658E01

F051098E01