Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 366

POWER STEERING  –  VANE PUMP

PS–15

PS

2.

CONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Install a new gasket onto the pressure feed tube.
(b) Install the pressure feed tube with the union bolt.

Torque: 51 N*m (520 kgf*cm, 38 ft.*lbf)

3.

CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
(a) Connect the No. 1 oil reservoir to pump hose with 

the clip.

4.

INSTALL FAN AND GENERATOR V BELT (See page 

EM-6

)

5.

CONNECT CABLE TO NEGATIVE BATTERY 
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

6.

ADD POWER STEERING FLUID

7.

BLEED POWER STEERING FLUID (See page 

PS-2

)

8.

CHECK FOR POWER STEERING FLUID LEAKAGE

9.

INSTALL NO. 1 ENGINE UNDER COVER SUB-
ASSEMBLY (See page 

EM-7

)

F051258

F051257

POWER STEERING  –  POWER STEERING LINK (for 2WD)

PS–15

PS

STEERING

POWER STEERING

POWER STEERING LINK (for 2WD)

COMPONENTS

POWER STEERING LINK

STEERING SLIDING YOKE

RETURN 
HOSE

36 (367, 27)

91 (928, 67)

28 (286, 21)

PRESSURE FEED 
TUBE ASSEMBLY

36 (367, 27)

100 (1,020, 74)

91 (928, 67)

COTTER PIN

COTTER PIN

44 (449, 33)
42 (428, 31)

*

28 (286, 21)

N*m (kgf*cm, ft*lbf)  : Specified torque

Non-reusable part

* For use with SST

100 (1,020, 74)

44 (449, 33)
42 (428, 31)

*

NO. 2 STEERING 
INTERMEDIATE 
SHAFT

C133818E01

PS–16

POWER STEERING  –  POWER STEERING LINK (for 2WD)

PS

STEERING GEAR 
RACK GUIDE

STEERING TURN 
PRESSURE TUBE

CONTROL VALVE HOUSING

RACK HOUSING

STEERING GEAR 
RACK GUIDE SPRING

18 (184, 13)

O-RING

O-RING

O-RING

O-RING

25 (250, 18)
23 (235, 17)

*

N*m (kgf*cm, ft*lbf)  : Specified torque

Non-reusable part

Molybdenum disulfide lithium base grease

Power steering fluid

Precoated part

* For use with SST

STEERING RACK 
GUIDE SPRING CAP

STEERING RACK GUIDE 
SPRING CAP NUT

MP grease

69 (704, 51)
65 (663, 48)

*

STEERING TURN 
PRESSURE TUBE

25 (250, 18)
21 (214, 16)

*

18 (184, 13)

25 (250, 18)
23 (235, 17)

*

25 (250, 18)
21 (214, 16)

*

C137989E01

POWER STEERING  –  POWER STEERING LINK (for 2WD)

PS–17

PS

CYLINDER END 
STOPPER

POWER STEERING 
RACK

STEERING RACK 
BOOT CLIP LH

STEERING RACK BOOT CLIP RH

STEERING RACK BOOT RH

Liquid sealant

N*m (kgf*cm, ft.*lbf)

; Specified torque

Molybdenum disulfide lithium base grease

Power steering fluid

* For use with SST

TIE ROD END SUB-ASSEMBLY 
LH

88 (897, 65)

STEERING RACK 
BOOT LH

TIE ROD END SUB-ASSEMBLY RH

88 (897, 65)

RACK END

145 (1,479, 107)

103 (1,050, 76)

*98 (1,000, 72)

POWER STEERING RACK HOUSING 
SUB-ASSEMBLY

103 (1,050, 76)

*98 (1,000, 72)

CLAW WASHER

̌TEFLON̍ RING

BUSHING

O-RING

CLAW WASHER

STEERING RACK BOOT 
CLAMP RH

Non-reusable part

OIL SEAL

MP grease

STEERING RACK 
BOOT CLAMP LH

O-RING

RACK END

C137988E01