Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 360

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 360

 

 

PB–16

PARKING BRAKE  –  PARKING BRAKE ASSEMBLY

PB

BRAKE

PARKING BRAKE

PARKING BRAKE ASSEMBLY

COMPONENTS

PARKING BRAKE NO. 1 
SHOE ASSEMBLY

PARKING BRAKE SHOE 
RETURN TENSION SPRING

REAR DISC

REAR DISC BRAKE 
CALIPER ASSEMBLY

PARKING BRAKE 
NO. 2 SHOE 
ASSEMBLY

PARKING BRAKE 
SHOE HOLD 
DOWN SPRING 
PIN

PARKING BRAKE SHOE STRUT 
COMPRESSION SPRING

PARKING BRAKE 
SHOE STRUT

PARKING BRAKE SHOE HOLD 
DOWN COMPRESSION SPRING

HOLE 
PLUG

PARKING BRAKE SHOE 
ADJUST SCREW SET

ADJUSTING 
PIECE

ADJUSTING 
BOLT

PARKING BRAKE SHOE 
HOLD DOWN SPRING CUP

N*m (kgf*cm, ft*lbf)  : Specified torque

Non-reusable part

High temperature grease

105 (1,071, 78)

105 (1,071, 78)

WASHER

WASHER

PARKING BRAKE SHOE 
HOLD DOWN SPRING PIN

PARKING BRAKE 
SHOE RETURN 
TENSION SPRING

PARKING BRAKE SHOE 
HOLD DOWN SPRING CUP

PARKING BRAKE 
SHOE HOLD DOWN 
SPRING CUP

PARKING BRAKE 
SHOE HOLD DOWN 
COMPRESSION 
SPRING

C-WASHER

SHIM

PARKING BRAKE 
SHOE LEVER

C133097E01

PARKING BRAKE  –  PARKING BRAKE ASSEMBLY

PB–17

PB

REMOVAL

1.

REMOVE REAR WHEEL

2.

SEPARATE REAR DISC BRAKE CALIPER 
ASSEMBLY
(a) Remove the 2 bolts and 2 washers and separate the 

disc brake caliper assembly.
NOTICE:
Suspend the disc brake caliper assembly with a 
piece of rope.

3.

REMOVE REAR DISC
(a) Release the parking brake lever.

(b) Place matchmarks on the disc and axle hub and 

remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe 
adjuster until the wheel turns freely.

DISASSEMBLY

1.

REMOVE PARKING BRAKE SHOE RETURN 
TENSION SPRING
(a) Using needle-nose pliers, remove the 2 return 

tension springs.

2.

REMOVE PARKING BRAKE SHOE STRUT
(a) Remove the parking brake shoe strut and 

compression spring.

3.

REMOVE PARKING BRAKE SHOE
(a) Remove the 2 hold down spring cups, hold down 

compression spring and hold down spring pin.

(b) Disconnect the return tension spring and remove 

the No. 2 shoe.

(c) Remove the shoe adjusting screw set and return 

tension spring.

(d) Remove the 2 hold down spring cups, hold down 

compression spring and hold down spring pin.

(e) Using needle-nose pliers, disconnect the parking 

brake cable and remove the No. 1 shoe.

C133098

Contract

D028126E05

D028127

D028128

PB–18

PARKING BRAKE  –  PARKING BRAKE ASSEMBLY

PB

4.

REMOVE PARKING BRAKE SHOE LEVER
(a) Using a screwdriver, remove the C-washer.
(b) Remove the shim and parking brake shoe lever 

from the No. 1 shoe.

INSPECTION

1.

INSPECT BRAKE DISC INSIDE DIAMETER
(a) Using a brake drum gauge or the equivalent, 

measure the inside diameter of the rear disc.
Standard inside diameter:

210 mm (8.268 in.)

Maximum inside diameter:

211 mm (8.307 in.)

If the inside diameter is greater than the maximum, 
replace the rear disc.

2.

INSPECT PARKING BRAKE SHOE LINING 
THICKNESS
(a) Using a ruler, measure the thickness of the shoe 

lining.
Standard thickness:

4.0 mm (0.157 in.)

Minimum thickness:

1.0 mm (0.039 in.)

If the lining thickness is equal to or less than the 
minimum value, or if there is any severe or uneven 
wear, replace the brake shoe.

3.

INSPECT BRAKE DISC AND PARKING BRAKE SHOE 
LINING FOR PROPER CONTACT
(a) Apply chalk to the inside surface of the disc, then 

grind the brake shoe lining so that they fit together 
properly.
If the contact between the disc and the shoe lining is 
improper, repair it using a brake shoe grinder or 
replace the brake shoe assembly.

REASSEMBLY

1.

INSTALL PARKING BRAKE SHOE LEVER
(a) Using a feeler gauge, measure the clearance.

Standard clearance:

Less than 0.25 mm (0.0098 in.)

If the clearance is not within the specifications, 
replace the shim with one of the correct size.

D028129

F006409

BR05332

BR00828

R000343E01

Part No.

Shim Thickness

90564-09184

0.3 mm (0.012 in.)

90564-09002

0.4 mm (0.016 in.)

PARKING BRAKE  –  PARKING BRAKE ASSEMBLY

PB–19

PB

(b) Using pliers, install the parking brake shoe lever and 

the shim with a new C-washer.

2.

APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the surface of the 

backing plate which is in contact with the shoe. 

3.

INSTALL PARKING BRAKE SHOE
(a) Apply high temperature grease to the adjusting bolt 

and piece.

(b) Using needle-nose pliers, connect the parking brake 

cable to the parking brake shoe lever.

(c) Install the No. 1 shoe, hold down spring pin, hold 

down compression spring and 2 hold down spring 
cups.

(d) Install the return tension spring and shoe adjusting 

screw set.

(e) Install the No. 2 shoe, hold down spring pin, hold 

down compression spring and 2 hold down spring 
cups.

4.

INSTALL PARKING BRAKE SHOE STRUT
(a) Attach the compression spring and parking brake 

shoe strut to the No. 2 and No. 1 shoes.

5.

INSTALL PARKING BRAKE SHOE RETURN TENSION 
SPRING
(a) Using needle-nose pliers, install the 2 return tension 

springs.
HINT:
First install the front side spring then install the rear 
side spring.

90564-09003

0.5 mm (0.020 in.)

90564-09185

0.6 mm (0.024 in.)

90564-09186

0.9 mm (0.035 in.)

Part No.

Shim Thickness

Piece

Adjusting Bolt

High Temperature grease

F041705E03

D028128

D028127

 

 

 

 

 

 

 

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