Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 266

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 266

 

 

IN–20

INTRODUCTION  –  REPAIR INSTRUCTION

IN

(c) Keep the antenna and feeder separate from other 

wiring as much as possible. This will prevent signals 
from the communication equipment from affecting 
vehicle equipment and vice versa.

(d) Check that the antenna and feeder are correctly 

adjusted.

(e) Do not install a high-powered mobile 

communication system.

8.

FOR VEHICLES EQUIPPED WITH TRACTION 
CONTROL (TRAC) SYSTEM
When testing with a 2-wheel drum tester such as a 
speedometer tester, a combination tester of the 
speedometer and brake, a chassis dynamometer, or 
when jacking up the front wheels and driving the wheels, 
always turn the TRAC system OFF.
(a) Confirm that the TRAC system is OFF.

(1) Ignition switch to OFF.
(2) Connect SST to terminals TS and CG of DLC3.

NOTICE:
Confirm that the VSC/TRAC warning light 
blinks.

(b) Begin testing.
(c) Disconnect SST from DLC3.

(d) Check that the VSC/TRAC warning light turns OFF.

HINT:
The SLIP indicator light blinks when the TRAC 
system is operating.

9.

FOR VEHICLES EQUIPPED WITH VEHICLE 
STABILITY CONTROL (VSC) SYSTEM
(a) NOTICES WHEN USING DRUM TESTER

(1) Before beginning testing, to disable the VSC, 

turn the ignition switch OFF and connect SST to 
terminals TS and CG of the DLC3.
SST 09843-18040
NOTICE:

Confirm that the VSC warning light blinks.

VSC system will be reset when the engine 
is restarted.

For safety, secure the vehicle with 
restraint chains while using a wheel 
dynamometer.

(b) NOTICES OF RELATED OPERATIONS TO VSC

(1) Do not carry out unnecessary installation and 

removal as it might affect the adjustment of VSC 
related parts.

(2) Be sure to follow the instructions for work 

preparation and final confirmation of proper 
operation of the VSC system.

1

2

3

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5

6

7

8

9 10 11 12 13 14 15 16

DLC3

CG

TS

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INTRODUCTION  –  REPAIR INSTRUCTION

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IN

10. WHEN SERVICING FULL-TIME 4WD VEHICLES

The Full-time 4WD FJ CRUISER is equipped with a 
mechanical lock type center differential system.
During tests using a brake tester or chassis 
dynamometer, such as braking force tests or 
speedometer tests, if only the front or rear wheels are to 
be rotated, it is necessary to set the position of the center 
differential to FREE or LOCK depending on the type of 
test being performed.

11. WHEN TESTING BRAKES, SPEEDOMETER, ETC.

(a) When carrying out any kind of servicing or testing 

on a Full-time 4WD in which the front or rear wheels 
are to be rotated (braking test, speedometer test), 
be sure to observe the precautions given below.
Incorrect preparations or test procedures may 
cause danger as well as unsuccessful test results.
Before starting any such servicing or test, be sure to 
check the following items:

Center differential mode position (FREE or 
LOCK)

Transfer Shift Lever

Center Differential 
Lock Indicator Light

H or N

HL or LL

C133831E01

Transfer Shift Lever

Center Differential 
Lock Indicator Light

H or N

HL or LL

C133831E01

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INTRODUCTION  –  REPAIR INSTRUCTION

IN

Vehicle Stability Control (VSC) system:
If the vehicle is equipped with the system, the slip 
indicator light, the VSC / TRAC indicator light and 
the VSC OFF indicator light come on with the 
ignition switch turned to ON. They will go off after 
about a few seconds.

Whether wheels should be touching ground or 
jacked up

Transmission gear position (N position)

Transfer gear position (H or L position)

Maximum testing vehicle speed

Maximum testing time

(b) Using Braking Tester:

Measure by low-speed type (Vehicle Speed: Below 
0.5 km/h or 0.3 mph) brake tester and observe the 
following instructions before performing the test.
(1) Position the wheels to be tested (front or rear) 

on the tester.

(2) Put the center differential in the FREE position.
(3) If the vehicle is equipped with a Vehicle Stability 

Control (VSC) system, prohibit the system from 
activating (see previous step).

(4) Shift the transmission shift lever to the "N" 

position.
HINT:
Do not forget to change the Vehicle Stability 
Control (VSC) & Traction Control (TRAC) 
system to an operational condition after the test. 
Check that the VSC warning indicator light goes 
off when restarting the engine.

(c) Using Speedometer Tester:

Observe the following instructions and then test with 
the rear wheels.
(1) Position the rear wheels on the tester roller.
(2) Position the front wheels on the free roller or 

jack them up.

(3) Put the center differential in the FREE position.
(4) Deactivate the Vehicle Stability Control (VSC) & 

Traction Control (TRAC) system.

(5) Ensure that the vehicle does not move using 

chains.
HINT:

Sudden shifting, braking, acceleration or 
deceleration is not allowed.

Do not forget to change the Vehicle Stability 
Control (VSC) & Traction Control (TRAC) 
system to an operational condition after the 
test. Check that the VSC warning indicator 
light goes off when restarting the engine.

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INTRODUCTION  –  REPAIR INSTRUCTION

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(d) Using Chassis Dynamometer:

Observe the following instructions and then 
measure with the rear wheels.
(1) Remove the front propeller shaft.
(2) Put the center differential in the LOCK position.
(3) Deactivate the Vehicle Stability Control (VSC) & 

Traction Control (TRAC) system.

(4) Ensure that the vehicle is securely fixed in place.

HINT:

Sudden shifting, braking, acceleration or 
deceleration is not allowed.

Do not forget to change the Vehicle Stability 
Control (VSC) & Traction Control (TRAC) 
system to an operational condition after the 
test. Check that the VSC warning indicator 
light goes off when restarting the engine.

(e) On-Vehicle Wheel Balancing:

When doing on-vehicle wheel balancing on a full-
time 4WD vehicle, to prevent each wheel from being 
rotated at a different speed and in different 
directions (which could damage the center 
differential), always be sure to observe the following 
precautions.
(1) All 4 wheels should be jacked up, lifted off of the 

ground completely.

(2) Put the center differential in the LOCK position.
(3) Deactivate the Vehicle Stability Control (VSC) & 

Traction Control (TRAC) system.

(4) The parking brake lever should be fully released.
(5) None of the brakes should be applied.
(6) The wheels should be driven on the wheel 

balancer with the engine running.

(7) Carry out the wheel balancing with the 

transmission in the D position.
HINT:

When doing the wheel balancing, pay 
attention to the other wheels rotating at the 
same time.

Sudden acceleration, deceleration or braking 
is not allowed.

Do not forget to change the Vehicle Stability 
Control (VSC) & Traction Control (TRAC) 
system to an operational condition after the 
test. Check that the VSC warning indicator 
light goes off when restarting the engine.

12. WHEN TOWING FULL-TIME 4WD VEHICLES

Use one of the methods shown below to tow the 
vehicle.

If the vehicle has trouble in the chassis and drive 
train, use method 1 (flat bed truck).

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