Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 232

1GR-FE FUEL  –  FUEL TANK

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(b) Remove the center floor silencer pad LH.

(c) Remove the 3 screws from the center floor.

(d) Disconnect the connector.

7.

REMOVE FUEL TANK TO FILLER PIPE HOSE
(a) Loosen the clamp bolt, and disconnect the fuel tank 

to filler pipe hose.

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1GR-FE FUEL  –  FUEL TANK

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8.

REMOVE NO. 1 FUEL TANK BREATHER TUBE SUB-
ASSEMBLY
(a) Pinch the retainer to disengage the lock claws and 

pull out the No.1 fuel tank breather tube.
NOTICE:
•

Check that there is no dirt or mud around the 
quick connector before performing this work, 
because the quick connector has an O-ring 
which seals the pipe and the connector. 
Clean the connector if necessary.

•

Do not use any tools in this work.

•

Do not bend or twist the nylon tube.

•

To protect the tube, cover it with a vinyl bag 
after disconnecting it.

•

When the connector and the pipe are stuck, 
turn the retainer carefully to free and then 
disconnect the fuel tank tube.

9.

REMOVE NO. 1 FUEL TANK PROTECTOR SUB-
ASSEMBLY
(a) Remove the 2 nuts and the fuel tank protector 

bracket. (for automatic transmission)

(b) Remove the nut and the fuel tank protector bracket. 

(for manual transmission)

(c) Remove the 4 nuts and the fuel tank protector.

O-Ring

Retainer

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1GR-FE FUEL  –  FUEL TANK

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10. DISCONNECT FUEL TANK MAIN TUBE AND FUEL 

TANK RETURN TUBE
(a) Pinch the retainer to disengage the lock claws and 

pull out the 2 fuel tank tubes.
NOTICE:
•

Check that there is no dirt or mud around the 
quick connector before performing this work, 
because the quick connector has an O-ring 
which seals the pipe and the connector. 
Clean the connector if necessary.

•

Do not use any tools in this work.

•

Do not bend or twist the nylon tube.

•

To protect the tube, cover it with a vinyl bag 
after disconnecting it.

•

When the connector and the pipe are stuck, 
turn the retainer carefully to disconnect them.

11. DISCONNECT FUEL TANK VENT HOSE

(a) Disconnect the fuel tank breather tube from the fuel 

tank.
(1) Push the connector deep inside.
(2) Pinch portion A, as shown in the illustration.
(3) Pull out the connector.

12. REMOVE FUEL TANK ASSEMBLY

(a) Hold the fuel tank using a mission jack.

(b) Remove the 2 fuel tank bands.

(1) Remove the 2 bolts.
(2) Remove the 2 clips and 2 pins, then remove 

the 2 fuel tank bands.

UNLOCK

LOCK

O-Ring

Retainer

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Push

Pinch

A

Pinch

A

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1GR-FE FUEL  –  FUEL TANK

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13. REMOVE NO. 3 FUEL TANK PROTECTOR

(a) Remove the 2 bolts and disengage the 3 claws, 

then remove the No. 3 fuel tank protector.

14. REMOVE FUEL TANK CUSHION

(a) Remove the 4 fuel tank cushions from the fuel tank.

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