Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 128

ENGINE HOOD / DOOR  –  FRONT DOOR

ED–9

ED

DISASSEMBLY

HINT:
•

Use the same procedure for both the RH and LH sides.

•

The procedure described below is for the RH side.

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL

2.

REMOVE FRONT ARMREST BASE UPPER PANEL
(a) Disengage the 3 claws and clip and remove the 

front armrest base upper panel.

(b) Disconnect the connector.

3.

REMOVE POWER WINDOW REGULATOR MASTER 
SWITCH ASSEMBLY (for Driver Side) (See page 

WS-

25

)

4.

REMOVE POWER WINDOW REGULATOR SWITCH 
ASSEMBLY (for Front Passenger Side) (See page 

WS-29

)

5.

REMOVE DOOR CONTROL SWITCH (for Front 
Passenger Side) (See page 

DL-93

)

6.

REMOVE FRONT DOOR TRIM BOARD SUB-
ASSEMBLY
(a) for LH side:

Using a screwdriver with its tip wrapped in 
protective tape, open the 2 covers.

(b) for RH side:

Using a screwdriver with its tip wrapped in 
protective tape, open the 2 covers.

B135557

Protective Tape

B140030E01

Protective Tape

B135568E01

ED–10

ENGINE HOOD / DOOR  –  FRONT DOOR

ED

(c) Remove the 2 screws.

(d) Disengage the 10 clips.

(e) Disconnect the front door lock remote control cable 

and front door inside locking cable and remove the 
front door trim board.

7.

REMOVE FRONT NO.2 DOOR SERVICE HOLE 
COVER
(a) Remove the 4 screws and front No. 2 door service 

hole cover.

8.

REMOVE OUTER REAR VIEW MIRROR
HINT:
Use the same procedure as for the LH side (see page 

MI-8

).

9.

REMOVE FRONT DOOR GLASS OUTER 
WEATHERSTRIP ASSEMBLY
HINT:
Use the same procedure as for the LH side (see page 

ET-39

).

10. REMOVE FRONT NO. 1 SPEAKER (See page 

AV-58

)

B135570

B135571

B135572

B135573

ENGINE HOOD / DOOR  –  FRONT DOOR

ED–11

ED

11. REMOVE FRONT DOOR SERVICE HOLE COVER

(a) Remove the front door service hole cover.

NOTICE:
Remove any tape remaining on the door side.

12. REMOVE FRONT DOOR INSIDE PANEL PLATE

(a) Remove the 4 screws and the front door inside 

panel plate.

13. REMOVE FRONT DOOR CHECK ASSEMBLY

(a) Remove the 2 nuts and bolt, then remove the front 

door check.
NOTICE:
Do not drop or damage the door check when 
removing the bolts.
HINT:
Remove the door check through the service hole.

14. REMOVE FRONT DOOR WEATHERSTRIP

(a) Disengage the 24 clips and remove the front door 

weatherstrip.
NOTICE:
Remove any tape remaining on the door side.

B135574

B135575

B138158

B138159

ED–12

ENGINE HOOD / DOOR  –  FRONT DOOR

ED

15. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.

16. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY 

FRONT LOWER
(a) Remove the hole plug.

(b) Remove the bolt and screw, then remove the front 

door frame sub-assembly front lower.
NOTICE:
Do not drop or damage the front door frame 
sub-assembly front lower when removing the 
bolt and screw.

17. REMOVE FRONT DOOR LOWER FRAME BRACKET 

GARNISH
(a) Remove the bolt and the 2 screws and remove front 

door lower frame bracket garnish.

18. REMOVE FRONT DOOR WINDOW FRAME REAR 

LOWER
(a) Remove the bolt, then remove the front door 

window frame rear lower.
NOTICE:
Do not drop or damage the front door window 
frame rear lower when removing the bolt.

B138160

B135578

B138161

B138162

B138163