Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 123

ES–440

1GR-FE ENGINE CONTROL SYSTEM  –  KNOCK SENSOR

ES

2.

INSTALL NO. 1 WATER OUTLET PIPE
(a) Install the water outlet pipe with the 3 bolts.

Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)

(b) Install the 4 wire harness clamps.

3.

CONNECT HEATER WATER INLET HOSE
(a) Connect the heater water inlet hose to the water 

outlet pipe.

4.

INSPECT CYLINDER HEAD SET BOLT (See page 

EM-

75

)

5.

INSTALL CYLINDER HEAD GASKET (See page 

EM-

92

)

6.

INSTALL CYLINDER HEAD SUB-ASSEMBLY (See 
page 

EM-92

)

7.

INSTALL NO. 2 CAMSHAFT BEARING (See page 

EM-

93

)

8.

INSTALL CAMSHAFTS (for Bank 1) (See page 

EM-93

)

9.

INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY (See 
page 

EM-94

)

10. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 

CHAIN (for Bank 1) (See page 

EM-95

)

11. INSTALL WATER BY-PASS JOINT RR (See page 

EM-

95

)

12. INSTALL INTAKE MANIFOLD (See page 

EM-96

)

13. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY (See 

page 

FU-19

)

14. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY (See 

page 

FU-17

)

15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH 

(See page 

EM-97

)

16. INSTALL MANIFOLD STAY (See page 

EM-97

)

17. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See 

page 

EM-97

)

18. INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY 

(See page 

EM-99

)

19. INSTALL EXHAUST PIPE STOPPER BRACKET (for 

4WD)

20. INSTALL NO. 1 COOL AIR INLET (See page 

EM-99

)

G036164E01

A076171E01

1GR-FE ENGINE CONTROL SYSTEM  –  KNOCK SENSOR

ES–441

ES

21. INSTALL CHAIN SUB-ASSEMBLY

Refer to the procedures up to "INSTALL CHAIN 
TENSIONER SLIPPER" (See page 

EM-27

).

22. CHECK FOR FUEL LEAKAGE

23. CHECK FOR EXHAUST GAS LEAKAGE

24. INSPECT IGNITION TIMING (See page 

EM-1

)

25. INSPECT ENGINE IDLING SPEED (See page 

EM-2

)

26. INSPECT COMPRESSION (See page 

EM-3

)

27. INSPECT CO/HC (See page 

EM-3

)

28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(See page 

SP-2

)

ES–442

1GR-FE ENGINE CONTROL SYSTEM  –  EFI RELAY

ES

EFI RELAY

ON-VEHICLE INSPECTION

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL

2.

REMOVE EFI RELAY
(a) Remove the relay block cover upper.
(b) Remove the EFI relay.

3.

INSPECT EFI RELAY
(a) Check the resistance.

(1) Using an ohmmeter, measure the resistance 

between the terminals.
Standard resistance

If the result is not as specified, replace the EFI 
relay.

4.

INSTALL EFI RELAY
(a) Install the EFI relay.
(b) Install the relay block cover upper.

5.

CONNECT CABLE TO NEGATIVE BATTERY 
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

Relay Block Cover

EFI Relay

A126393E03

5

1

3

2

3

5

1

2

A126370

Tester Connection

Specified Condition

3 - 5

10 k

Ω or higher

Below 1 

Ω

(Battery voltage applied to terminals 1 and 2)

1GR-FE ENGINE CONTROL SYSTEM  –  CIRCUIT OPENING RELAY

ES–443

ES

CIRCUIT OPENING RELAY

ON-VEHICLE INSPECTION

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL

2.

REMOVE CIRCUIT OPENING RELAY
(a) Remove the relay block cover upper.
(b) Remove the circuit opening relay.

3.

INSPECT CIRCUIT OPENING RELAY
(a) Check the resistance.

(1) Using an ohmmeter, measure the resistance 

between the terminals.
Standard resistance

If the result is not as specified, replace the 
circuit opening relay.

4.

INSTALL CIRCUIT OPENING RELAY
(a) Install the circuit opening relay.
(b) Install the relay block cover upper.

5.

CONNECT CABLE TO NEGATIVE BATTERY 
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

Relay Block Cover

Circuit Opening Relay

A126393E02

5

1

3

2

3

5

1

2

A126370

Tester Connection

Specified Condition

3 - 5

10 k

Ω or higher

Below 1 

Ω

(Battery voltage applied to terminals 1 and 2)