Toyota Sequoia (2005). Manual - part 763

 

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Toyota Sequoia (2005). Manual - part 763

 

 

SA2348

SST

Z00641

SST

W04006

R02482

SST

R13226

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

SA–45

3041

11.

REMOVE OIL SEAL AND OIL SLINGER

(a)

Using SST, remove the oil seal.
SST

09308–10010

(b)

Remove the oil slinger.

12.

REMOVE REAR BEARING AND BEARING SPACER

(a)

Using SST, remove the rear bearing from the drive pinion.
SST

09556–22010

(b)

Remove the bearing spacer.

13.

REMOVE SIDE BEARING RETAINER

Remove the 10 bolts and tap out the retainer with a plastic ham-
mer.
14.

REMOVE DIFFERENTIAL CASE ASSEMBLY

15.

REMOVE DRIVE PINION FROM DIFFERENTIAL CAR-
RIER

16.

REMOVE DRIVE PINION FRONT BEARING

Using SST and a press, remove the bearing and washer from
the drive pinion.

SST

09950–00020

HINT:
If the drive pinion or ring gear is damaged, replace them as a
set.

17.

REMOVE DRIVE PINION BEARING OUTER RACES

(a)

Using a brass bar and  hammer, remove the front bearing
outer race.

R13210

SST

R13211

F14774

SST

SST

R13213

SST

SST

FA1998

Matchmarks

R11392

SST

SST

SA–46

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

3042

(b)

Using SST, remove the rear bearing outer race.
SST

09502–12010, 09612–65014 (09612–01020, 
09612–01050)

18.

REMOVE SIDE BEARING OUTER RACES

HINT:



Measure the plate washer thickness and note it down.



Tag the bearing outer races to show the location for reas-
sembling.

(a)

Using SST and a press, remove the plate washer and out-
er race from the bearing retainer.
SST

09950–60010 (09951–00650),
09950–70010 (09951–07150)

(b)

Using SST and a press, remove the plate washer and out-
er race from the differential carrier.
SST

09950–60010 (09951–00650),
09950–70010 (09951–07150)

19.

REMOVE RING GEAR

(a)

Place matchmarks on the ring gear and differential case.

(b)

Using a screwdriver and hammer, unstake the 5 lock
plates.

(c)

Remove the 10 bolts and 5 lock plates.

(d)

Using a plastic hammer, tap on the ring gear to separate
it from the differential case.

20.

REMOVE SIDE BEARINGS

Using SST, remove the 2 side bearings from the differential
case.

SST

09950–40011 (09951–04010, 09952–04010,
09953–04020, 09954–04010, 09955–04061,
09957–04010,  09958–04011),
09950–60010 (09951–00480)

HINT:
Fix the claws of SST to the notch in the differential case.

RA0997

SA0353

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

SA–47

3043

21.

DISASSEMBLE DIFFERENTIAL CASE ASSEMBLY

(a)

Using a pin punch and hammer, remove the straight pin.

(b)

Remove the pinion shaft, 2 pinion gears, pinion gear
thrust washers, side gears and side gear thrust washers
from the differential case.

22.

REMOVE BEARINGS

Using a brass bar and hammer, remove the 2 bearings.

SA24R–02

R04465

SST

Socket Wrench

R04348

SST

Z03857

R13199

SST

R13422

SA–48

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

3044

REPLACEMENT

1.

REPLACE COMPANION FLANGE DUST DEFLECTOR,
IF NECESSARY

(a)

Using SST, a socket wrench and a press, remove the dust
deflector.
SST

09950–00020

(b)

Using SST and a press, install a new dust deflector.
SST

09636–20010

2.

REPLACE INTERMEDIATE SHAFT NO. 2, IF NEC-
ESSARY

(a)

Remove the clutch hub.
(1)

Using a snap ring expander, remove the snap ring.

(2)

Remove the clutch hub from the intermediate shaft
No. 2.

(b)

Remove the oil seal.
Using SST, remove the oil seal from the tube.
SST

09308–00010

(c)

Remove the intermediate shaft No. 2 from the tube.
(1)

Using needle nose pliers, remove the snap ring.

(2)

Remove the shaft from the tube.

(d)

Remove the intermediate shaft No. 2 bearing.
(1)

Using a snap ring expander, remove the snap ring.

 

 

 

 

 

 

 

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