Toyota Sequoia (2005). Manual - part 741

F19291

–

TRANSFER

TRANSFER ASSEMBLY

TR–15

2953

(b)

Remove the low planetary ring gear from the transfer front
case.

TR0DG–01

F19291

Front

F19292

F19289

F19267

Front

F19266

TR–16

–

TRANSFER

TRANSFER ASSEMBLY

2954

REASSEMBLY

1.

INSTALL LOW PLANETARY RING GEAR

(a)

Install the low planetary ring gear to the front case.

(b)

Using a screwdriver, install the snap ring.

2.

INSTALL CASE PLUG

Install the head pin, compression spring and case plug to the
transfer front case.

Torque: 18.6 N·m (190 kgf·cm, 14 ft·lbf)

3.

INSTALL LOW PLANETARY GEAR

(a)

Install the thrust bearing race No. 1 and low planetary
gear bearing to the input shaft.

(b)

Install the input shaft to the low planetary gear.

(c)

Install the ball, planetary carrier washer and input gear
stopper.

F19299

F19300

SST

F19263

–

TRANSFER

TRANSFER ASSEMBLY

TR–17

2955

(d)

Select a snap ring that allows for 0.05 to 0.15 mm
(0.0020 to 0.0059 in.) axial play.

Mark

Thickness mm (in.)

A

2.10 to 2.15 (0.0827 to 0.0846)

B

2.15 to 2.20 (0.0846 to 0.0866)

C

2.20 to 2.25 (0.0866 to 0.0886)

D

2.25 to 2.30 (0.0886 to 0.0906)

E

2.30 to 2.35 (0.0906 to 0.0925)

F

2.35 to 2.40 (0.0925 to 0.0945)

G

2.40 to 2.45 (0.0945 to 0.0965)

H

2.45 to 2.50 (0.0965 to 0.0984)

J

2.50 to 2.55 (0.0984 to 0.1004)

K

2.55 to 2.60 (0.1004 to 0.1024)

L

2.60 to 2.65 (0.1024 to 0.1043)

M

2.65 to 2.70 (0.1043 to 0.1063)

N

2.70 to 2.75 (0.1063 to 0.1083)

P

2.75 to 2.80 (0.1083 to 0.1102)

Q

2.80 to 2.85 (0.1102 to 0.1122)

R

2.85 to 2.90 (0.1122 to 0.1142)

S

2.90 to 2.95 (0.1142 to 0.1161)

T

2.95 to 3.00 (0.1161 to 0.1181)

U

3.00 to 3.05 (0.1181 to 0.1201)

(e)

Using a snap ring expander, install a new snap ring.

4.

INSTALL OIL SEAL

(a)

Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case upper surface.
SST

09316 – 60011 (09316 – 00011)

(b)

Coat the lip of the oil seal with MP grease.

5.

INSTALL LOW PLANETARY GEAR WITH INPUT
SHAFT

(a)

Install the low planetary gear with the input shaft to the
transfer front case.

F19262

F19261

F19301

F19259

F19258

TR–18

–

TRANSFER

TRANSFER ASSEMBLY

2956

(b)

Using a snap ring expander, install the snap ring.

6.

INSTALL OIL PUMP GEAR

7.

INSTALL OIL PUMP

(a)

Coat a new O–ring with gear oil and install it to the oil
pump.

(b)

Install the oil pump with the 3 bolts.
Torque: 7.5 N·m (76 kgf·cm, 66 in.·lbf)

8.

INSTALL OIL SEPARATOR

(a)

Install the magnet to the transfer front case.

(b)

Install the oil separator with the 3 bolts.
Torque: 7.5 N·m (76 kgf·cm, 66 in.·lbf)