Toyota Sequoia (2005). Manual - part 740

F19247

F19248

F19249

F19250

F19251

–

TRANSFER

TRANSFER ASSEMBLY

TR–11

2949

(c)

Using a magnetic finger, remove the 2 shift inter–lock
pins.

11.

REMOVE FRONT NO. 2 STOPPER SHIFT SHAFT

12.

REMOVE REAR OUTPUT SHAFT ASSEMBLY, GEAR
SHIFT FORK NO. 1, FRONT DRIVE CHAIN AND DRIV-
EN SPROCKET

(a)

Using 2 screwdrivers and a hammer, tap out the snap
ring.

(b)

Using 2 screwdrivers and a hammer, tap out the snap
ring.

(c)

Using a snap ring expander, remove the snap ring.

(d)

Mount the transfer case rear in a vise.

(e)

Using a plastic hammer, carefully tap the transfer case
rear, and remove the rear output shaft assembly together
with the gear shift fork No. 1, front drive chain and driven
sprocket.

F19253

F19256

F19257

F19258

F19259

TR–12

–

TRANSFER

TRANSFER ASSEMBLY

2950

13.

REMOVE REAR NO. 2 STOPPER TRANSFER SHIFT
SHAFT

14.

REMOVE TRANSFER SHIFT ACTUATOR

(a)

Using 2 screwdrivers and a hammer, tap out the snap
ring.

(b)

Remove the 3 bolts and transfer shift actuator.

15.

REMOVE OIL SEPARATOR

(a)

Remove the 3 bolts and oil separator.

(b)

Remove the magnet from the transfer front case.

16.

REMOVE OIL PUMP

(a)

Remove the 3 bolts and oil pump.

F19260

F19261

F19262

F19263

F19264

–

TRANSFER

TRANSFER ASSEMBLY

TR–13

2951

(b)

Using a screwdriver, remove the O–ring from the oil
pump.

NOTICE:
Be careful not to damage the oil pump.

17.

REMOVE OIL PUMP GEAR

18.

REMOVE LOW PLANETARY GEAR WITH INPUT
SHAFT

(a)

Using a snap ring expander, remove the snap ring.

(b)

Remove the low planetary gear with the input shaft from
the transfer front case.

(c)

Remove the spacer and output shaft front needle roller
bearing from the input shaft.

(d)

Using a screwdriver and hammer, remove the oil seal
from the transfer front case.

F19265

F19266

F19267

Front

F19289

F19290

TR–14

–

TRANSFER

TRANSFER ASSEMBLY

2952

19.

REMOVE LOW PLANETARY GEAR

(a)

Using a snap ring expander, remove the snap ring.

(b)

Remove the input gear stopper, ball and planetary carrier
washer.

(c)

Remove the input shaft from the low planetary gear.

(d)

Remove the thrust bearing race No. 1 and low planetary
gear bearing.

20.

REMOVE CASE PLUG

Remove the case plug, compression spring and head pin from
the transfer front case.

21.

REMOVE LOW PLANETARY RING GEAR

(a)

Using a screwdriver, remove the snap ring.

NOTICE:
Be careful not to damage the transfer front case.