Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 139
1D-82 Engine Mechanical: For J20 Engine
Installation
1) Install clutch cover and clutch disk referring to
“Clutch Cover, Clutch Disc and Flywheel Removal
and Installation in Section 5C”, if removed.
2) Install engine with engine front mounting bracket to
engine front mounting. For tightening torque,
referring to “Engine Mountings Components: For J20
Engine”, if removed.
3) Connect transmission from engine referring to
“Manual Transmission Assembly Dismounting and
Remounting: For Petrol Engine Model in Section 5B”
or “Automatic Transmission Unit Components in
Section 5A”, if removed.
4) Lift engine with transmission, front suspension frame
and engine rear mounting member into engine
compartment with jack.
CAUTION
!
Before lifting engine, to avoid damage to A/C
compressor and P/S pump, make clearance
by rising them.
5) Tighten engine rear mounting member bolt referring
to “Engine Mountings Components: For J20 Engine”.
6) Carry out Step 5) to 19) of “Installation” under “Front
Suspension Frame, Stabilizer Bar and/or Bushings
Removal and Installation in Section 2B” in order to lift
engine with front suspension frame.
7) Remove engine jack.
8) Install front and rear propeller shafts referring to
“Propeller Shaft Removal and Installation in Section
3D”.
9) Install exhaust No.1, No.2 and center pipes referring
to “Exhaust System Components: For Petrol Engine
Model in Section 1K”.
10) Install A/C compressor to its bracket (if equipped)
referring to “Compressor Assembly Removal and
Installation for J20 Engine Model in Section 7B”.
11) Install P/S pump to its bracket referring to “P/S Pump
Removal and Installation (J20A Engine Model) in
Section 6C”.
12) Return disconnected hoses, cables and electric wire
noting the followings.
• Tighten nuts to specified torque.
Tightening torque
Starting motor terminal nut: 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Generator terminal nut: 7 N·m (0.7 kgf-m, 5.0 lb-
ft)
13) Install water pump and generator drive belt referring
14) Adjust water pump and generator drive belt tension
referring to “Water Pump and Generator Drive Belt
On-Vehicle Inspection (For J20 Engine): For Petrol
Engine Model in Section 1J”.
15) Install air cleaner assembly referring to “Air Cleaner
Assembly Removal and Installation: For J20
Engine”.
16) Check all removed parts are back in place.
17) For A/T model, adjust select cable referring to
“Select Cable Adjustment in Section 5A”.
18) Refill cooling system with coolant referring to
“Cooling System Flush and Refill: For Petrol Engine
Model in Section 1F”.
19) Refill engine with engine oil referring to “Engine Oil
and Filter Change (Petrol Engine Model) in Section
0B”.
20) Bleed air from clutch system referring to “Air
Bleeding of Clutch System in Section 5C” for air
bleeding procedure.
21) Install engine hood after disconnecting windshield
washer hose.
22) Connect negative cable at battery.
23) With engine OFF, turn ignition switch to ON position
and check for fuel leakage.
24) Start engine and check coolant, oil and exhaust gas
leakage at each connection.