Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 22

 

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Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 22

 

 

1A-35 Engine General Information and Diagnosis: For Petrol Engine Model

)

 

U*P0133

O2 sensor (HO2S) circuit slow 
response (Sensor-1)

Ratio between integrated value of A/F sensor output 
variation and integrated value of short term fuel trim 
variation is more than specification while vehicle is 
running constant speed and low engine load after warmed 
up.

2 driving 

cycles

)

 

U*P0134

O2 sensor (HO2S) circuit no 
activity detected (Sensor-1)

Impedance of A/F sensor element is higher than 500 

Ω for 

more than 2 sec even though A/F sensor heater is turned 
ON for more than 160 sec with engine running. (A/F 
sensor or sensor circuit open)

2 driving 

cycles

)

 

U*P0137

O2 sensor (HO2S) circuit low 
voltage (Sensor-2)

HO2S-2 voltage is lower than 0.4 V for more than 
specified time continuously while vehicle is driving with 
high engine load (high speed). And HO2S-2 max. voltage 
minus HO2S-2 min. voltage is less than 0.2 V for specified 
time continuously.

2 driving 

cycles

)

 

U*P0138

O2 sensor (HO2S) circuit high 
voltage (Sensor-2)

HO2S-2 voltage is higher than 0.85 V for more than 
specified time continuously while vehicle is driving with 
high engine load (high speed). And HO2S-2 max. voltage 
minus HO2S-2 min. voltage is less than 0.2 V for specified 
time continuously.

2 driving 

cycles

)

 

U*P0140

O2 sensor (HO2S) circuit no 
activity detected (Sensor-2)

HO2S-2 voltage is higher than 4.5 V for 0.5 sec 
continuously after warming up engine (circuit open).

2 driving 

cycles

)

 

U*P0171

System too lean

Total fuel trim (short term fuel trim + long term fuel trim) is 
higher than specified range for 30 to 90 sec (depending 
on ECT) continuously.

2 driving 

cycles

)

 

U*P0172

System too rich

Total fuel trim (short term fuel trim + long term fuel trim) is 
lower than specified range for 30 to 90 sec (depending on 
ECT) continuously.

2 driving 

cycles

)

 *P0222

Throttle position sensor (sub) 
circuit low

Output voltage of throttle position sensor (sub) is less 
than 0.3 V for specified time continuously.

1 driving 

cycle

)

 *P0223

Throttle position sensor (sub) 
circuit high

Output voltage of throttle position sensor (sub) is more 
than 4.7 V for specified time continuously.

1 driving 

cycle

)

 

U*P0300

Random misfire detected

• Misfire, which causes catalyst to overheat during 200 

engine revolutions, is detected at 2 or more cylinders. 
(MIL flashes as long as this misfire occurs 
continuously.)

or
• Misfire, which affects exhaust emission adversely 

during 1000 engine revolution, is detected at 2 or more 
cylinders.

*2 driving 

cycles

)

 

U*P0301 / 
U*P0302 / 
U*P0303 / 

U*P0304

Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detected
Cylinder 4 misfire detected

• Misfire, which causes catalyst to overheat during 200 

engine revolutions, is detected at 1 cylinder. (MIL 
flashes as long as this misfire occurs continuously.)

or
• Misfire, which affects exhaust emission adversely 

during 1000 engine revolution, is detected at 1 cylinder.

2 driving 

cycles

)

 *P0327 Knock sensor circuit low

Voltage of knock sensor is less than 1.2 V for 0.5 sec 
continuously.

1 driving 

cycle

)

 *P0328 Knock sensor circuit high

Voltage of knock sensor is more than 3.9 V for 0.5 sec 
continuously.

1 driving 

cycle

)

)

 *P0335

Crankshaft position sensor 
circuit

No CKP sensor signal for 2 sec. even if starting motor 
signal is inputted at engine cranking.

1 driving 

cycle

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

Engine General Information and Diagnosis: For Petrol Engine Model 1A-36

)

 *P0340 Camshaft position sensor circuit

• CMP sensor pulse is less than 20 pulses per crankshaft 

8 revolutions

• CMP sensor pulse is more than 28 pulses per 

crankshaft 8 revolutions

• CMP sensor pulse is less than 20 pulses between 

BTDC 155

° crank angle (for M16A engine) or BTDC 

75

° crank angle (for J20A engine) and BTDC 5° crank 

angle with crankshaft 8 revolutions from engine start.

1 driving 

cycle

)

 

U*P0401

Exhaust gas recirculation flow 
detected as insufficient

Difference in intake manifold absolute pressure between 
opened EGR valve and closed EGR valve is smaller than 
specified value.

2 driving 

cycles

)

 

U*P0402

Exhaust gas recirculation flow 
detected as excessive

Difference in intake manifold absolute pressure between 
opened EGR valve and closed EGR valve is larger than 
specified value.

2 driving 

cycles

)

 *P0403

Exhaust gas recirculation 
control circuit

Monitored voltage of EGR valve drive pulse is different 
from its output command with more than one pole out of 4 
poles.

1 driving 

cycle

)

 

U*P0420

Catalyst system efficiency 
below threshold

Ratio of integrated value of HO2S-2 output variation per 
integrated value of A/F sensor output variation is more 
than specification while vehicle is running constant speed 
and low engine load after warmed up.

2 driving 

cycles

)

 *P0443

Evaporative emission system 
purge control valve circuit

Monitored voltage of EVAP canister purge valve drive 
pulse is different from its command signal. (Circuit open or 
short)

2 driving 

cycles

)

 P0462 Fuel level sensor circuit low

Fuel level sensor voltage is lower than 0.5 V for 3 
seconds continuously.

)

 P0463 Fuel level sensor circuit high

Fuel level sensor voltage is higher than 4.9 V for 3 
seconds continuously.

)

 *P0480

Fan 1 (Radiator cooling fan) 
control circuit

Monitored voltage of radiator cooling fan relay output is 
different from its command signal.

1 driving 

cycle

)

 *P0500

Vehicle speed sensor (VSS) 
malfunction

Vehicle speed signal is not input while fuel is cut at 
deceleration for 4 seconds continuously at 3600 rpm or 
less.

2 driving 

cycles

)

 

U*P0504

Brake switch “A”/“B” correlation

Brake pedal switch signal is inconsistent with stop lamp 
switch signal.

)

 P0532

A/C refrigerant pressure sensor 
circuit low

A/C refrigerant pressure sensor signal voltage is less than 
0.15 V for 0.5 sec. continuously.

)

 P0533

A/C refrigerant pressure sensor 
circuit high

A/C refrigerant pressure sensor signal voltage is higher 
than 4.9 V for 0.5 sec. continuously.

)

 *P0601

Internal control module memory 
check sum error

Data write error or check sum error

1 driving 

cycle

)

 P0602

Control module programming 
error

Data programming error

1 driving 

cycle

)

 *P0607 Control module performance

Data programming error

1 driving 

cycle

)

 

U*P0616

Starter relay circuit low

Engine starts even though vehicle is at stop and engine 
starter signal is low voltage.

2 driving 

cycles

)

 

U*P0617

Starter relay circuit high

Engine starter signal is high voltage for 180 seconds 
continuously while engine is running.

2 driving 

cycles

)

 P0620 Generator control circuit

• Battery voltage is higher than 14 V even through 

generator control is maximum regulation (duty 100%).

• Battery voltage is lower than 12.5 V even through 

generator control is minimum regulation (duty 50%) 
and electric load is less than 20 A.

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

1A-37 Engine General Information and Diagnosis: For Petrol Engine Model

)

 P0625

Generator field terminal circuit 
low

Generator field coil duty is 100% (low voltage) for more 
than specified time even through generator control is 
maximum regulation (control duty 100%) or Generator 
field coil duty is 100% (low voltage) when engine is 
starting.

)

 P0626

Generator field terminal circuit 
high

Generator field coil duty is 0% (high voltage) for more 
than specified time even through generator control is 
minimum regulation (control duty 0%).

)

 P0660

Intake manifold tuning valve 
circuit / open (J20A engine)

Monitored voltage of IMT vacuum solenoid valve output is 
different from command signal. (Circuit open or short)

)

 P1501

Electric load current sensor 
circuit low (J20A engine)

Electric load current sensor circuit voltage is lower than 
specified range. 

)

 P1502

Electric load current sensor 
circuit high (J20A engine)

Electric load current sensor circuit voltage is higher than 
specified range. 

)

 *P1510

ECM backup power supply 
malfunction

Back-up power circuit voltage is no inputted for 5 seconds 
continuously while engine is running.

1 driving 

cycle

)

 P1603

TCM trouble code detected 
(J20A engine)

When ECM receives a trouble code from TCM, which 
indicates that some problem occurred in sensor circuits 
and its calculated values used for operations such as idle 
speed control, engine power control, and so on by TCM, 
ECM sets DTC P1603. (TCM outputs the trouble code to 
ECM when TCM can not compute the engine control 
signal due to malfunctions of sensor circuits used for gear 
shift control.)

1 driving 

cycle

)

 P1674

CAN communication (bus off 
error)

Transmission error that is inconsistent between 
transmission data and transmission monitor (CAN bus 
monitor) data is detected more than 7 times continuously. 

)

 *P1676

CAN communication (reception 
error for TCM)

Reception error of communication data for TCM is 
detected for longer than specified time continuously. 

1 driving 

cycle

)

 P1678

CAN communication (reception 
error for BCM)

Reception error of communication data for BCM is 
detected for longer than specified time continuously. 

)

 *P1685

CAN communication (reception 
error for ABS / ESP

® control 

module)

Reception error of communication data for ABS or ESP

® 

control module is detected for longer than specified time 
continuously. 

1 driving 

cycle

)

 *P2101

Throttle actuator control motor 
circuit range/performance

Monitored voltage of throttle actuator output (duty output) 
is inconsistent with its control command. 

1 driving 

cycle

)

 *P2102

Throttle actuator control motor 
circuit low

Power supply voltage of throttle actuator control circuit is 
less than 5 V for specified time even if throttle actuator 
control relay is turned on.

1 driving 

cycle

)

 *P2103

Throttle actuator control motor 
circuit high

Power supply voltage of throttle actuator control circuit is 
more than 5 V for specified time even if throttle actuator 
control relay is turned off.

1 driving 

cycle

)

 *P2111

Throttle actuator control system 
– stuck open

Throttle valve default opening is greater than 7

° from 

complementary closed position when diagnosing throttle 
valve at ignition switch turned OFF. 

1 driving 

cycle

)

 *P2119

Throttle actuator control throttle 
body range/performance

Difference between the measured (actual) throttle valve 
opening angle and the target throttle valve opening angle 
which is calculated based on accelerator pedal opening 
angle and engine condition is more than specification for 
specified time continuously.

1 driving 

cycle

)

 *P2122

Pedal position sensor (main) 
circuit low input

Output voltage of accelerator pedal position sensor (main) 
is less than 0.2 V for 0.5 seconds continuously.

1 driving 

cycle

)

 *P2123

Pedal position sensor (main) 
circuit high input

Output voltage of accelerator pedal position sensor (main) 
is more than 4.8 V for 0.5 seconds continuously.

1 driving 

cycle

)

 *P2127

Pedal position sensor (sub) 
circuit low input

Output voltage of accelerator pedal position sensor (sub) 
is less than 0.2 V for 0.5 seconds continuously.

1 driving 

cycle

)

 *P2128

Pedal position sensor (sub) 
circuit high input

Output voltage of accelerator pedal position sensor (sub) 
is more than 4.8 V for 0.5 seconds continuously.

1 driving 

cycle

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

Engine General Information and Diagnosis: For Petrol Engine Model 1A-38

)

 *P2135

Throttle position sensor (main / 
sub) voltage correlation

Difference between the opening angle based on throttle 
position sensor (main) and the opening angle based on 
throttle position sensor (sub) is more than specification for 
specified time continuously.

1 driving 

cycle

)

 *P2138

Pedal position sensor (main / 
sub) voltage correlation

Difference between the opening angle based on 
accelerator pedal position sensor (main) and the opening 
angle based on accelerator pedal position sensor (sub) is 
more than specification for specified time continuously.

1 driving 

cycle

)

 

U*P2195

O2 sensor signal stuck lean 
(Sensor-1)

A/F sensor output is higher than 0.7 V while vehicle is 
running constant speed and constant engine load after 
warmed up. (2 driving cycle detection logic)

2 driving 

cycles

)

 

U*P2196

O2 sensor signal stuck rich 
(Sensor-1)

A/F sensor output is lower than 0.2 V while vehicle is 
running constant speed and constant engine load after 
warmed up. (2 driving cycle detection logic)

2 driving 

cycles

)

 *P2227

Barometric pressure circuit 
range/performance

Difference of barometric pressure value and intake 
manifold pressure value is higher than specified value 
while engine cranking.

2 driving 

cycles

)

 

U*P2228

Barometric pressure circuit low

Barometric pressure signal less than specified value is 
detected.

1 driving 

cycle

)

 *P2229 Barometric pressure circuit high

Barometric pressure signal more than specified value is 
detected.

1 driving 

cycle

UP1614 Transponder response error

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1615

ID code does not registered 
(vehicle equipped with keyless 
start system only)

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1616

Different registration ID codes 
(vehicle equipped with keyless 
start system only)

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1618

CAN communication error 
(reception error for keyless start 
control module) (vehicle 
equipped with keyless start 
system only)

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1621

Immobilizer communication line 
error

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1622 EEPROM error

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1623 Unregistered transponder

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

UP1625 Immobilizer antenna error

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

P1636

Immobilizer information 
registration failure

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

P1638

Immobilizer information 
mismatched

Refer to “Diagnostic Trouble Code (DTC) Table: For 
Petrol Engine Model in Section 10C”.

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

 

 

 

 

 

 

 

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