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5B-23 Manual Transmission/Transaxle: 5) Assemble synchronizer sleeve (4) and hub (3) as follows. specified direction as shown in figure. b) Insert 3 keys (2) to hub. figure. Synchronizer key installation position 6) Drive in high speed synchronizer assembly (1) using special tool and hammer. NOTE • While press-fitting sleeve & hub, make sure that synchronizer ring key slots (2) • Check free rotation of 4th gear after press fitting sleeve & hub assembly.
Special tool 7) Check 4th gear (1) thrust clearance by using thickness gauge. If clearance is out of specification, 4th gear thrust clearance 8) Apply oil to high speed gear needle bearing, and then install 3rd gear bush (1), high speed gear 9) Press-fit 5th speed synchronizer hub (1) using special tool and hammer. Special tool [A]: 4th gear side C: Key way I5JB0A520060-01 (A) 1 2 I5JB0A520061-01 4. 4th gear “a” 1 I5JB0A520062-01 I5JB0A520063-01 (A) 1 I5JB0A520064-01 |