Subaru Legacy III (2000-2003 year). Manual - part 939

GW-16

GLASS/WINDOWS/MIRRORS

FRONT REGULATOR AND MOTOR ASSEMBLY

7. Front Regulator and Motor

Assembly

A: REMOVAL

1) Remove door trim. <Ref. to EI-30, REMOVAL,
Front Door Trim.>
2) Remove sealing cover. <Ref. to EB-13, RE-
MOVAL, Front Sealing Cover.>
3) Remove inner remote. <Ref. to SL-19, REMOV-
AL, Front Inner Remote.>
4) Remove door glass. <Ref. to GW-12, REMOV-
AL, Front Door Glass.>
5) Disconnect motor connector.
6) Loosen four bolts and two nuts to pull out regu-
lator assembly.

7) Loosen screws to remove motor assembly.

B: INSTALLATION

1) Install in the reverse order of removal.
2) Adjust front door glass. <Ref. to GW-13, AD-
JUSTMENT, Front Door Glass.>

C: INSPECTION

1) Make sure that power window motor rotates
properly when battery voltage is applied to termi-
nals of motor connector.
2) Change polarity of battery connections to termi-
nals to ensure that motor rotates in reverse direc-
tion.

GW-00098

GW-00099

GW-17

GLASS/WINDOWS/MIRRORS

REAR DOOR GLASS

8. Rear Door Glass

A: REMOVAL

1) Remove door trim. <Ref. to EI-31, REMOVAL,
Rear Door Trim.>
2) Remove sealing cover. <Ref. to EB-16, RE-
MOVAL, Rear Sealing Cover.>
3) Remove stabilizer.

4) Operate power window switch to move glass as
shown in the figure, and remove two nuts.

5) Loosen two screws to remove weatherstrip.

6) Pull out glass.

B: INSTALLATION

1) Install in the reverse order of removal.

NOTE:
Make sure that glass stay is placed securely in
sash.
2) Adjust rear door glass. <Ref. to GW-17, AD-
JUSTMENT, Rear Door Glass.>

C: ADJUSTMENT

NOTE:
Rear door glass, as a rule, should be adjusted in
the same manner as front glass, although they are
different in dimension. Special notes for rear glass
are given below.
1) Adjust glass position using the following dimen-
sions as a guide line.

NOTE:
• If dimensions are smaller than the given dimen-
sions, glass may get caught in weatherstrip during
lifting/lowering operation. In the worst case, it may
cause glass not to be opened fully.
• After adjustment, move glass up and down to
check whether it is caught.
2) Adjust crimp of glass using the following dimen-
sions as a guide line.

CAUTION:
• If crimp of rear glass is higher than neces-
sary, glass may get caught in weatherstrip of
center pillar corner, resulting in early wear of
weatherstrip. Be careful when adjusting.
• After adjustment, move glass up and down to
check whether it is caught.

GW-00085

GW-00087

GW-00102

(1) 38 mm (1.50 in)

(1) 2.5±0.5 mm (0.098±0.020 in)

(2) 6 mm (0.24 in)

GW-00147

A–A

( 1 )

GW-00148

A–A

( 1 )

( 2 )

GW-18

GLASS/WINDOWS/MIRRORS

REAR REGULATOR AND MOTOR ASSEMBLY

9. Rear Regulator and Motor As-

sembly

A: REMOVAL

1) Remove door trim. <Ref. to EI-30, REMOVAL,
Front Door Trim.>
2) Remove sealing cover. <Ref. to EB-16, RE-
MOVAL, Rear Sealing Cover.>
3) Remove door glass. <Ref. to GW-17, REMOV-
AL, Rear Door Glass.>
4) Secure bolts using screwdriver to remove front
sash adjusting nut.

5) Remove front sash.
6) Disconnect motor connector.
7) Loosen four bolts and two nuts to remove regu-
lator assembly.

8) Loosen screws to remove motor assembly.

B: INSTALLATION

1) Install in the reverse order of removal.
2) Adjust rear door glass. <Ref. to GW-17, AD-
JUSTMENT, Rear Door Glass.>

C: INSPECTION

GW-00105

GW-00098

GW-00099

GW-19

GLASS/WINDOWS/MIRRORS

WINDSHIELD GLASS

10.Windshield Glass

A: REMOVAL

1. USING WINDSHIELD KNIFE

1) Remove cowl panel. <Ref. to EI-27, REMOVAL,
Cowl Panel.>
2) Remove front side molding and upper front
molding.
3) Tape body side of the circumference of wind-
shield glass for protection.
4) Apply sufficient amount of soapy water to adhe-
sive layer.
5) Insert windshield knife into the adhesive layer.
6) While holding the knife edge and windshield
glass edge at a right angle, move windshield knife
in parallel to windshield glass edge along face and
edge of windshield glass to cut the adhesive layer.

NOTE:
Because matching pins are bonded to the corners
of glass, use piano wire to cut the pin.

2. USING PIANO WIRE

1) Remove cowl panel. <Ref. to EI-27, REMOVAL,
Cowl Panel.>
2) Remove roof molding and upper front molding.
3) Tape the body side of the circumference of wind-
shield glass for protection.
4) Make a hole in adhesive layer using drill or knife.
5) Pass piano wire through the hole, and attach se-
curely both the wire ends to pieces of wood.

6) Pull the wire ends alternately to cut off the adhe-
sive layer.

(1) Putty knife

(2) Protective tape

(3) Windshield knife

(4) Matching pin

GW-00108

A – A

( 1 )

( 2 )

( 3 )

( 4 )

(1) Matching pin

(2) Body panel

(3) Glass

GW-00109

A A

( 1 )

( 2 )

( 3 )

GW-00110

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