Subaru Legacy III (2000-2003 year). Manual - part 547

 

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Subaru Legacy III (2000-2003 year). Manual - part 547

 

 

AT-82

AUTOMATIC TRANSMISSION

ATF COOLER PIPE AND HOSE

4) Connect ATF cooler hoses from ATF filter.

NOTE:
• Install so that the hose is not folded over, exces-
sively bent, or twisted. 
• Be careful to insert the hose to the specified po-
sition.

5) Connect ATF cooler hoses from radiator.

NOTE:
• Install so that the hose is not folded over, exces-
sively bent, or twisted. 
• Be careful to insert the hose to the specified po-
sition.

6) Install front left mud guard.  <Ref. to EI-22, IN-
STALLATION, Mud Guard.>
7) Install the under cover.
8) Install battery and washer tank.
9) Fill ATF. <Ref. to AT-30, Automatic Transmis-
sion Fluid.>

NOTE:
Make sure there are no ATF leaks in joints between
the transmission, radiator pipes and hoses.

C: INSPECTION

Repair or replace any defective hoses, pipes,
clamps, and washers found from the inspection be-
low.
1) Check for ATF leaks in joints between the trans-
mission, radiator, pipes, and hoses.
2) Check for deformed clamps.
3) Lightly bend the hose and check for cracks in the
surface and other damage.
4) Pinch the hose with your fingers and check for
poor elasticity. Also check for poor elasticity in the
parts where the clamp was by pressing with your
fingernail.
5) Check for peeling, cracks, and deformation at
the tip of the hose.

AT-00706

AT-00705

AT-83

AUTOMATIC TRANSMISSION

AIR BREATHER HOSE

22.Air Breather Hose

A: REMOVAL

1) Remove the air cleaner case. (2.0 L non-TURBO
and 2.5 L models)
<Ref. to IN(H4SO)-6, REMOVAL, Air Cleaner
Case.>
2) Remove air intake chamber. (3.0 L model) 
<Ref. to IN(H6DO)-6, REMOVAL, Air Intake Cham-
ber.>
3) Remove intercooler. (TURBO model)
<Ref. to IN(H4DOSTC)-13, REMOVAL, Intercool-
er.>
4) Disconnect the air breather hoses.
• Non-TURBO model

• TURBO model

B: INSTALLATION

1) Install air breather hoses.
• Non-TURBO model

• TURBO model

2) Install the air cleaner case. (2.0 L non-TURBO
and 2.5 L models)
<Ref. to IN(H4SO)-6, INSTALLATION, Air Cleaner
Case.>
3) Install air intake chamber. (3.0 L model) 
<Ref. to IN(H6DO)-6, INSTALLATION, Air Intake
Chamber.>
4) Install intercooler. (TURBO model)
<Ref. to IN(H4DOSTC)-14, INSTALLATION, Inter-
cooler.>

C: INSPECTION

Make sure the hose is not cracked or clogged.

(A) Air breather hose (Transmission case)

(B) Air breather hose (Oil pump housing)

(A) Air breather hose (Transmission case)

(B) Air breather hose (Oil pump housing)

AT-00099

( B )

( A )

AT-00098

( A )

( B )

(A) Air breather hose (Transmission case)

(B) Air breather hose (Oil pump housing)

(A) Air breather hose (Transmission case)

(B) Air breather hose (Oil pump housing)

AT-00099

( B )

( A )

AT-00098

( A )

( B )

AT-84

AUTOMATIC TRANSMISSION

OIL CHARGER PIPE

23.Oil Charger Pipe

A: REMOVAL

1) Remove the air cleaner case. (2.0 L non-TURBO
and 2.5 L models)
<Ref. to IN(H4SO)-6, REMOVAL, Air Cleaner
Case.>
2) Remove air intake chamber. (3.0 L model) 
<Ref. to IN(H6DO)-6, REMOVAL, Air Intake Cham-
ber.>
3) Remove intercooler. (TURBO model)
<Ref. to IN(H4DOSTC)-13, REMOVAL, Intercool-
er.>
4) Remove the oil charger pipe, and remove the O-
ring from the flange face.

B: INSTALLATION

1) Install the oil charger pipe with new O-ring.

Tightening torque:

41 N·m (4.2 kgf-m, 30.4 ft-lb)

2) Install the air cleaner case. (2.0 L non-TURBO
and 2.5 L models)
<Ref. to IN(H4SO)-6, INSTALLATION, Air Cleaner
Case.>
3) Install air intake chamber. (3.0 L model) 
<Ref. to IN(H6DO)-6, INSTALLATION, Air Intake
Chamber.>
4) Install intercooler. (TURBO model)
<Ref. to IN(H4DOSTC)-14, INSTALLATION, Inter-
cooler.>

C: INSPECTION

Make sure the oil charger pipe is not deformed or
otherwise damaged.

(A) Oil level gauge

(B) Oil charger pipe

AT-00808

( A )

( B )

(A) Oil level gauge

(B) Oil charger pipe

AT-00808

( A )

( B )

AT-85

AUTOMATIC TRANSMISSION

TORQUE CONVERTER CLUTCH ASSEMBLY

24.Torque Converter Clutch As-

sembly

A: REMOVAL

1) Remove the transmission assembly from the ve-
hicle. <Ref. to AT-39, REMOVAL, Automatic
Transmission Assembly.>
2) Extract the torque converter clutch horizontally.

NOTE:
• Be careful not to scratch the bushing inside the
oil pump shaft.
• Note that oil pump shaft also comes out.

3) Remove the input shaft.

NOTE:
When the torque converter clutch assembly is re-
moved, the input shaft will come out. 

4) Extract the oil pump shaft from torque converter
clutch.
5) Remove the clip from torque converter clutch.

B: INSTALLATION

1) Install the clip to torque converter clutch.
2) Install the oil pump shaft to the torque converter
clutch, and then check the clip fits securely in its
groove.
3) Insert the input shaft while turning lightly by
hand.

Normal protrusion A:

50 — 55 mm (1.97 — 2.17 in)

4) Holding the torque converter clutch assembly by
hand, carefully install it to the torque converter
clutch case. Be careful not to damage the bushing.
Also avoid undue contact between the oil pump
shaft bushing and stator shaft portion of the oil
pump cover.
5) Rotate the shaft lightly by hand to engage the
splines securely.

Dimension A:

2.0 L non-TURBO model

−−−−

1.3 — 

−−−−

1.1 mm (

−−−−

0.051 — 

−−−−

0.043 in)

 Except 2.0 L non-TURBO model

2.7 — 2.9 mm (0.106 — 0.114 in)

6) Install the transmission assembly to vehicle.
<Ref. to AT-42, INSTALLATION, Automatic Trans-
mission Assembly.>

C: INSPECTION

Make sure the ring gear is not damaged and that
the protrusion on the edge of the torque converter
clutch is not deformed or otherwise damaged.

AT-00113

AT-00114

(A) Dimension A

AT-00291

A

AT-00311

( A )

 

 

 

 

 

 

 

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