Subaru Legacy III (2000-2003 year). Manual - part 454

SC(H4DOSTC)-4

STARTING/CHARGING SYSTEMS

GENERAL DESCRIPTION

2. GENERATOR

(1) Pulley

(4) Bearing retainer

(7) Rear cover ASSY

(2) Front cover

(5) Ball bearing

(8) Terminal

(3) Ball bearing

(6) Rotor

SC-00147

( 1 )

( 2 )

( 3 )

( 4 )

( 5 )

( 6 )

( 7 )

( 8 )

SC(H4DOSTC)-5

STARTING/CHARGING SYSTEMS

GENERAL DESCRIPTION

C: CAUTION

• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part in the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect the ground
cable from battery.

SC(H4DOSTC)-6

STARTING/CHARGING SYSTEMS

STARTER

2. Starter

A: REMOVAL

1) Disconnect the ground cable from battery.

2) Remove the intercooler.
<Ref. to IN(H4DOSTC)-13, REMOVAL, Intercool-
er.>
3) Disconnect the connector and terminal from
starter.

4) Remove the starter from transmission.

B: INSTALLATION

Install in the reverse order of removal.

Tightening torque:

50 N·m (5.1 kgf-m, 37 ft-lb)

C: DISASSEMBLY

1. STARTER ASSEMBLY

1) Loosen the nut which holds terminal M of switch
assembly, and then disconnect the connector.

(A) Terminal

(B) Connector

FU-00009

SC-00006

( A )

( B )

SC-00007

(A) Terminal M

(B) Terminal B

(C) Terminal S

SC-00007

SC-00148

( A )

( B )

( C )

SC(H4DOSTC)-7

STARTING/CHARGING SYSTEMS

STARTER

2) Remove the bolts which hold switch assembly,
and then remove the switch assembly, plunger and
plunger spring from starter as a unit.

NOTE:
Be careful because the pinion gap adjustment
washer may sometimes be used on the mounting
surface of switch assembly.

3) Remove both through-bolts and brush holder
screws, and then detach the rear cover and brush
holder.

4) Remove the armature and yoke from front brack-
et.

5) Remove the packing A, planetary gear, packing
B and plate.

(A) Switch ASSY

(B) Plunger

(A) Brush holder

(B) Rear bracket

SC-00149

( A )

( B )

SC-00150

( A )

( B )

(A) Armature

(B) Ball

(C) Yoke

(D) Front bracket

(A) Packing A

(B) Planetary gear

(C) Plate

(D) Packing B

SC-00151

( A )

( B )

( C )

( D )

SC-00152

( D )

( C )

( B )

( A )