Subaru Legacy III (2000-2003 year). Manual - part 415

 

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Subaru Legacy III (2000-2003 year). Manual - part 415

 

 

ME(H4DOSTC)-24

MECHANICAL

INTAKE MANIFOLD VACUUM

5. Intake Manifold Vacuum

A: INSPECTION

1) Warm-up the engine.
2) Disconnect the brake vacuum hose, and then in-
stall the vacuum gauge to hose fitting on manifold.
3) Keep the engine at the idle speed, and then read
the vacuum gauge indication.

By observing the gauge needle movement, the in-
ternal condition of the  engine can be diagnosed as
described below.

Vacuum pressure (at idling, A/C “OFF”):

Less than 

−−−−

64.0 kPa  (

−−−−

480 mmHg, 

−−−−

18.90 

inHg)

ME-00008

Diagnosis of engine condition by measurement of manifold vacuum

Vacuum gauge indication

Possible engine  condition

1. Needle is steady but lower than normal position. This ten-
dency becomes more evident as engine temperature rises.

Leakage around intake manifold gasket or disconnection or 
damaged vacuum hose

2. When engine speed is reduced slowly from higher speed, 
needle stops temporarily when it is lowering or becomes steady 
above normal position.

Back pressure too high, or exhaust system clogged

3. Needle intermittently drops to position lower than normal 
position.

Leakage around cylinder

4. Needle drops suddenly and intermittently from normal posi-
tion.

Sticky valves

5. When engine speed is gradually increased, needle begins to 
vibrate rapidly at certain speed, and then vibration increases as 
engine speed increases.

Weak or broken valve springs

6. Needle vibrates above and below normal position in narrow 
range.

Defective ignition system or throttle chamber idle adjustment.

ME(H4DOSTC)-25

MECHANICAL

ENGINE OIL PRESSURE

6. Engine Oil Pressure

A: INSPECTION

1) Remove the oil pressure switch from engine cyl-
inder block. <Ref. to LU(H4DOSTC)-18, REMOV-
AL, Oil Pressure Switch.>
2) Connect the oil pressure gauge hose to cylinder
block.
3) Connect the battery ground cable to battery.

4) Start the engine, and then measure the oil pres-
sure.

Oil pressure:

98 kPa (1.0 kg/cm

2

, 14 psi) or more at 800 

rpm
294 kPa (3.0 kg/cm

2

, 43 psi) or more at 

5,000 rpm

• If the oil pressure is out of specification, check oil
pump, oil filter and lubrication line. <Ref. to
LU(H4DOSTC)-22, INSPECTION, Engine Lubrica-
tion System Trouble in General.>
• If the oil pressure warning light is turned ON and
oil pressure is in specification, replace the oil pres-
sure switch. <Ref. to LU(H4DOSTC)-22, INSPEC-
TION, Engine Lubrication System Trouble in
General.>

NOTE:
The specified data is based on an engine oil tem-
perature of 80

°

C (176

°

F).

5) After measuring the oil pressure, install the oil
pressure switch. <Ref. to ME(H4DOSTC)-42, IN-
STALLATION, V-belt.>

Tightening torque: 

25 N·m (2.5 kgf-m, 18.1 ft-lb)

FU-00009

ME-00009

ME(H4DOSTC)-26

MECHANICAL

FUEL PRESSURE

7. Fuel Pressure

A: INSPECTION

CAUTION:
Before removing the fuel pressure gauge, re-
lease the fuel pressure.

NOTE:
If out of specification, check or replace the pressure
regulator and pressure regulator vacuum hose.
1) Release the fuel pressure. <Ref. to
FU(H4DOSTC)-44, RELEASING OF FUEL PRES-
SURE, OPERATION, Fuel.>
2) Open the fuel flap lid, and then remove the fuel
filler cap.
3) Disconnect the fuel delivery hoses from fuel fil-
ter, and then connect the fuel pressure gauge.

4) Connect the connector of fuel pump relay (A).

5) Start the engine.

6) Measure the fuel pressure while disconnecting
the pressure regulator vacuum hose from intake
manifold.

Fuel pressure:

Standard; 284 — 314 kPa (2.9 — 3.2 kg/cm

2

41 — 46 psi)

7) After connecting the pressure regulator vacuum
hose, measure the fuel pressure.

Fuel pressure:

Standard; 230 — 260 kPa (2.35 — 2.65 kg/
cm

2

, 33 — 38 psi)

NOTE:
The fuel pressure gauge registers 10 to 20 kPa (0.1
to 0.2 kgf/cm

2

, 1 to 3 psi) higher than standard val-

ues during high-altitude operations.

ME-00624

FU-00648

( A )

ME-00011

ME-00624

ME(H4DOSTC)-27

MECHANICAL

VALVE CLEARANCE

8. Valve Clearance

A: INSPECTION

Inspection and adjustment of the valve clearance
should be performed while engine is cold.
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.

3) Remove the air intake duct. <Ref. to
IN(H4DOSTC)-11, REMOVAL, Air Intake Duct.>
4) Remove the bolt which secures belt cover (RH).
5) Lift-up the vehicle.
6) Remove the under cover.
7) Loosen the remaining bolts which secure belt
cover (RH), and then remove the belt cover.
8) Lower the vehicle.
9) When inspecting the #1 and #3 cylinders:

(1) Pull out the engine harness connector with
bracket from air cleaner upper cover.

(2) Remove the air cleaner case. <Ref. to
IN(H4DOSTC)-10, REMOVAL, Air Cleaner.>
(3) Disconnect the ignition coil connector.
(4) Remove the ignition coil.
(5) Place a suitable container under the vehicle.
(6) Disconnect the PCV hose from rocker cover
(RH).
(7) Remove the bolts, and then remove the
rocker cover (RH).

10) When inspecting the #2 and #4 cylinders:

(1) Disconnect the battery cable, and then re-
move the battery and battery carrier.

(2) Remove the bolt which secures engine har-
ness bracket onto body.

(3) Disconnect the washer motor connectors.

(4) Remove the washer tank mounting bolts.

FU-00009

ME-00012

ME-00013

ME-00014

ME-00015

ME-00016

 

 

 

 

 

 

 

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