Subaru Legacy III (2000-2003 year). Manual - part 396

FU(H4DOSTC)-50

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

24) Loosen the clamp and disconnect the fuel filler
hose (A) and air vent hose (B) from fuel filler pipe.

25) Support the fuel tank with transmission jack,
then remove the bolts from bands and dismount
fuel tank from the vehicle.

CAUTION:
A helper is required to perform this work.

B: INSTALLATION

1) Support the fuel tank with transmission jack, and
then push the fuel tank harness into access hole
with grommet.
2) Set the fuel tank, and then temporarily tighten
the bolts of fuel tank bands.

CAUTION:
A helper is required to perform this work.

3) Connect the two-way valve hose (A) to two-way
valve, and then connect the evaporation hose (B)
to evaporation pipe.

4) Connect the fuel filler hose (A) and air vent hose
(B).

5) Tighten the band mounting bolts.

Tightening torque:

33 N·m (3.4 kgf-m, 25 ft-lb)

FU-00675

( A )

( B )

FU-00468

FU-00674

( A )

( B )

FU-00675

( A )

( B )

FU-00468

FU(H4DOSTC)-51

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

6) Install the rear side protector.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

7) Install the rear suspension assembly.

CAUTION:
A helper is required to perform this work.

(1) Support the rear suspension assembly, and
then tighten the bolts which secure rear suspen-
sion assembly.

Tightening torque:

T1: 172 N·m (17.5 kgf-m, 127 ft-lb)
T2: 108 N·m (11.0 kgf-m, 80 ft-lb)
T3: 66 N·m (6.7 kgf-m, 48 ft-lb)

(2) Tighten the bolt which holds rear shock ab-
sorber to rear suspension arm. <Ref. to RS-11,
INSTALLATION, Rear Arm.>

Tightening torque:

157 N·m (16 kgf-m, 116 ft-lb)

8) Install the rear brake caliper. <Ref. to BR-29, IN-
STALLATION, Rear Disc Brake Assembly.>
9) Tighten the bolt which holds rear brake hoses
holding bracket.

Tightening torque:

33 N·m (3.4 kgf-m, 25 ft-lb)

10) Install the parking brake cable to cabin by forc-
ibly pushing it forward.

LH side

RH side

FU-00465

FU-00506

FU-00463

FU-00461

FU(H4DOSTC)-52

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

11) Tighten the bolts which hold parking brake ca-
ble holding bracket.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

Tightening torque:

32 N·m (3.3 kgf-m, 23.9 ft-lb)

12) Connect the connector to ABS sensor.

13) Install the propeller shaft. <Ref. to DS-15, IN-
STALLATION, Propeller Shaft.>
14) Install the rear exhaust pipe and muffler.

NOTE:
To facilitate the procedure, apply a coat of SUBA-
RU CRC to matching area of the rubber cushions in
advance.

SUBARU CRC (Part No. 004301003)

(1) Install the right and left rubber cushions.

(2) Install the front rubber cushion and attach
muffler assembly.

(3) Install the rear exhaust pipe to center ex-
haust pipe.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

15) Install the front side protector.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

FU-00459

FU-00460

FU-00458

FU-00456

FU-00457

FU-00455

FU-00443

FU(H4DOSTC)-53

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

16) Install the rear wheel.
17) Lower the vehicle.
18) Tighten the wheel nuts to rear wheel.
19) Install the parking brake cable. <Ref. to PB-7,
INSTALLATION, Parking Brake Cable.>
20) Install the console box. <Ref. to EI-34, IN-
STALLATION, Console Box.>
21) Connect the fuel hoses, and then hold them
with the quick connector. <Ref. to FU(H4DOSTC)-
68, INSTALLATION, Fuel Delivery, Return and
Evaporation Lines.>

22) Connect the fuel jet pump hose.

23) Connect the connector to fuel sub level sensor.

24) Install the sub service hole cover.

25) Connect the connectors to fuel tank cord, and
then plug the service hole with grommet.

26) Install the holder clip which secures fuel tank
cord on bracket.

27) Set the rear seat and floor mat.
28) Connect the connector to fuel pump relay (A).

29) Adjust the parking brake lever stroke. <Ref. to
PB-6, ADJUSTMENT, Parking Brake Lever.>

(A) Delivery hose

(B) Return hose

FU-00452

( A )

( B )

FU-00447

FU-00446

FU-00445

FU-00450

FU-00449

FU-00648

( A )

Content .. 394 395 396 397 ..