6MT-89
Reverse Idler Gear Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL
19.Reverse Idler Gear Assembly
A: REMOVAL
1) Remove the manual transmission assembly
from the vehicle. <Ref. to 6MT-31, REMOVAL,
Manual Transmission Assembly.>
2) Prepare the transmission for overhaul. <Ref. to
6MT-37, Preparation for Overhaul.>
3) Remove the neutral position switch, back-up
light switch and harness. <Ref. to 6MT-41, RE-
MOVAL, Neutral Position Switch.> <Ref. to 6MT-
39, REMOVAL, Back-up Light Switch.>
4) Remove the extension case. <Ref. to 6MT-43,
REMOVAL, Extension Case.>
5) Remove the transfer driven gear. <Ref. to 6MT-
55, REMOVAL, Transfer Driven Gear.>
6) Remove the center differential. <Ref. to 6MT-57,
REMOVAL, Center Differential.>
7) Remove the transmission case. <Ref. to 6MT-
58, REMOVAL, Transmission Case.>
8) Remove the reverse idler gear assembly. <Ref.
to 6MT-65, REMOVAL, Main Shaft Assembly.>
B: INSTALLATION
1) Select the reverse fork rod. <Ref. to 6MT-112,
ADJUSTMENT, Shifter Fork and Rod.>
2) Install the reverse idler gear assembly. <Ref. to
6MT-66, INSTALLATION, Main Shaft Assembly.>
3) Install the transmission case. <Ref. to 6MT-60,
INSTALLATION, Transmission Case.>
4) Install the center differential. <Ref. to 6MT-57,
INSTALLATION, Center Differential.>
5) Install the transfer driven gear. <Ref. to 6MT-55,
INSTALLATION, Transfer Driven Gear.>
6) Install the extension case. <Ref. to 6MT-43, IN-
STALLATION, Extension Case.>
7) Install the neutral position switch, back-up light
switch and harness. <Ref. to 6MT-41, INSTALLA-
TION, Neutral Position Switch.> <Ref. to 6MT-39,
INSTALLATION, Back-up Light Switch.>
8) Install the manual transmission assembly to the
vehicle. <Ref. to 6MT-33, INSTALLATION, Manual
Transmission Assembly.>
C: DISASSEMBLY
NOTE:
Sleeves and reverse gears meet at a specified po-
sition. Before disassembly, mark the meeting posi-
tion of the sleeve and hub.
1) Remove the straight pin.
2) Remove the snap ring and washer.
3) Remove the counter high & low washer and re-
verse idler gear.
(A) Counter high and low washer
(B) Reverse idler gear
MT-00617
MT-00618
MT-00619
(B)
(A)