Subaru Legacy (2005 year). Manual - part 822

 

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Subaru Legacy (2005 year). Manual - part 822

 

 

BR-17

BRAKE

Front Brake Pad

3) Apply a thin coat of Molykote AS880N (Part No.
K0779YA010) to the three frictional portions be-
tween inner shim and outer shim of outer pads.

4) Install the pad on support.
5) Install the caliper body on support.

Tightening torque:

27 N

⋅

m (2.8 kgf-m, 19.9 ft-lb)

2. 16-INCH TYPE

Refer to 15-inch type. <Ref. to BR-16, 15-INCH
TYPE, INSTALLATION, Front Brake Pad.>

3. 17-INCH TYPE

1) Apply a thin coat of Molykote M7439 to pad clip.

2) Apply a thin coat of Molykote AS880N (Part No.
K0779YA010) to the frictional portion between pad
and pad inner shim.

3) Apply a thin coat of Molykote AS880N (Part No.
K0779YA010) to the three frictional portions be-
tween inner shim and outer shim of outer pads.

4) Install the pad on support.

NOTE:
Install the pad indicator in proper direction.

CAUTION:
• Be sure to install so that the direction of pad
return spring faces to the input side of brake ro-
tor rotation direction as shown in the figure.
• Correctly install the pad return spring to sup-
porting surface of pad clip as shown in the fig-
ure.

BR-00341

BR-00340

BR-00238

(1) LH 

− IN

(2) LH 

− OUT

(3) RH 

− IN

(4) RH 

− OUT

(5) Pad indicator

(6) Pad return spring

BR-00341

BR-00342

(5)

(6)

(6)

(1)

(2)

(3)

(4)

(5)

(6)

(6)

BR-18

BRAKE

Front Brake Pad

• When the pad return spring is deformed or
damaged, replace the brake pad with new one.

5) Install the caliper body on support.

Tightening torque:

27 N

⋅

m (2.8 kgf-m, 19.9 ft-lb)

C: INSPECTION

1. 15-INCH TYPE

Check the pad thickness A.

NOTE:
• Always replace the pads for both wheels LH and
RH as a set.
• Also replace pad clips if they are twisted or worn.
• Replace the pad if there is oil or grease on it.

2. 16-INCH TYPE

Refer to 15-inch type. <Ref. to BR-18, 15-INCH
TYPE, INSPECTION, Front Brake Pad.>

3. 17-INCH TYPE

Check the pad thickness A.

NOTE:
• Always replace the pads for both wheels LH and
RH as a set.
• Replace the pad if there is oil or grease on it.

(1) Pad return spring

(2) Supporting surface of pad clip

(3) Brake rotor rotation direction

Pad thickness

Specification

11 (0.43)

mm (in) Wear limit

1.5 (0.059)

BR-00483

(1)

(2)

(3)

BR-00360

A

Pad thickness

Specification

11 (0.43)

mm (in) Wear limit

1.5 (0.059)

BR-00360

A

BR-19

BRAKE

Front Disc Rotor

3. Front Disc Rotor

A: REMOVAL

1. 15-INCH TYPE

1) Lift-up the vehicle, and remove the front wheels.
2) Remove the caliper body and the support from
housing, and suspend it from strut using a wire.

3) Remove the disc rotor.

NOTE:
If the disc rotor seizes up within hub, drive the disc
rotor out by pushing with an 8 mm bolt in holes B on
the rotor.

4) Clean mud and foreign particles from the caliper
body assembly and the support.

2. 16-INCH TYPE

Refer to 15-inch type. <Ref. to BR-19, 15-INCH
TYPE, REMOVAL, Front Disc Rotor.>

3. 17-INCH TYPE

Refer to 15-inch type. <Ref. to BR-19, 15-INCH
TYPE, REMOVAL, Front Disc Rotor.>

B: INSTALLATION

1) Install the disc rotor.
2) Install the caliper body and the support to hous-
ing.

Tightening torque:

80 N

⋅

m (8.2 kgf-m, 59 ft-lb)

3) Install the front wheels.

C: INSPECTION

1) Check front wheel bearing play and axial hub
runout before disc rotor runout limit inspection.
<Ref. to DS-15, INSPECTION, Front Axle.>
2) Secure the disc rotor by tightening five wheel
nuts.
3) Set a dial gauge 10 mm (0.39 in) inward of disc
rotor outer perimeter. Turn the disc rotor to check
runout. If the disc rotor runout exceeds the limit, re-
place with a new disc rotor.

Disc rotor runout limit:

0.05 mm (0.0020 in)

4) Set a micrometer 10 mm (0.39 in) inward of the
disc rotor outer perimeter, and then measure the
disc rotor thickness. If the thickness of disc rotor
exceeds the service limit, replace with a new disc
rotor.

BR-00017

B

A

BR-00018

Specifica-

tion

Limit

Disc rotor 

outer diam-

eter

Disc rotor 
thickness A
mm (in)

15

″

24 (0.94)

22 (0.87)

277 

(10.91)

16

″

24 (0.94)

22 (0.87)

294 

(11.57)

17

″

30 (1.18)

28 (1.10)

316 

(12.44)

BR-00019

B

A

BR-00018

BR-20

BRAKE

Front Disc Brake Assembly

4. Front Disc Brake Assembly

A: REMOVAL

1. 15-INCH TYPE

CAUTION:
Do not allow brake fluid to come in contact with 
vehicle body; wash away with water and wipe 
off completely if spilled.
1) Lift-up the vehicle, and remove the front wheels.
2) Remove the union bolt, and disconnect the
brake hose from caliper body assembly.

3) Remove the bolt securing lock pin to caliper
body.

4) Raise the caliper body, and then move it toward
vehicle center to separate it from the support.
5) Remove the support from housing.

NOTE:
Remove the support only when replacing itself or
rotor. It need not be removed when servicing the
caliper body assembly.

6) Clean mud and foreign particles from the caliper
body assembly and the support.

2. 16-INCH TYPE

Refer to 15-inch type. <Ref. to BR-20, 15-INCH
TYPE, REMOVAL, Front Disc Brake Assembly.>

3. 17-INCH TYPE

Refer to 15-inch type. <Ref. to BR-20, 15-INCH
TYPE, REMOVAL, Front Disc Brake Assembly.>

B: INSTALLATION

1. 15-INCH TYPE

1) Install the support on housing.

Tightening torque:

80 N

⋅

m (8.2 kgf-m, 59 ft-lb)

2) Apply a thin coat of Molykote M7439 to pad clip.

3) Apply a thin coat of Molykote AS880N (Part No.
K0777YA010) to the frictional portion between pad
and inner shim.

BR-00021

BR-00022

BR-00023

BR-00340

BR-00238

 

 

 

 

 

 

 

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