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Subaru Legacy (2005 year). Manual - part 641

5MT-11

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

4. MAIN SHAFT ASSEMBLY FOR DUAL-RANGE

MT-01335

(3)

(4)

(5)

(2)

(1)

(6)

(7)

(8)

(9)

(10)

(11)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(30)

(31)

(32)

(33)

(36)

(35)

(34)

(37)

(38)

(68)

(69)

(70)

(71)

(72)

(73)

(74)

(75)

(76)

(77)

(78)

(79)

(39)

(40)

(41)

(42)

(43)

(44)

(45)

(46)

(47)

(29)

(12)

(13)

(14)

(15)

(16)

(28)

(27)

(26)

(25)

(24)

(48)

(49)

(50)

(51)

(52)

(53)

(54)

(55)

(56)

(57)

(58)

(59)

(60)

(61)

(62)

(63)

(65)

(64)

(66)

(67)

5MT-12

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

(1)

O-ring

(30)

Needle bearing

(59)

Ball bearing

(2)

High-low counter shaft

(31)

Input low gear spacer

(60)

Synchro cone stopper

(3)

Knock pin

(32)

Ball

(61)

Snap ring

(4)

High-low counter washer

(33)

Main shaft

(62)

Lock washer

(5)

Counter gear

(34)

Needle bearing

(63)

Lock nut

(6)

Needle bearing

(35)

3rd drive gear

(64)

Reverse idler gear shaft

(7)

Counter gear collar

(36)

Inner baulk ring

(65)

Straight pin

(8)

Snap ring (Outer-19)

(37)

Synchro cone

(66)

Reverse idler gear

(9)

Input shaft holder

(38)

Outer baulk ring

(67)

Washer

(10)

Input shaft shim

(39)

3rd-4th coupling sleeve

(68)

Straight pin

(11)

Oil seal

(40)

3rd-4th synchronizer hub

(69)

High-low shifter lever

(12)

O-ring

(41)

3rd-4th shifting insert key

(70)

High-low shifter shaft

(13)

Snap ring (Outer-28)

(42)

4th baulk ring

(71)

Low switch

(14)

Oil squeeze

(43)

4th drive gear

(72)

Gasket

(15)

Straight pin

(44)

4th needle bearing race

(73)

Straight pin

(16)

Snap ring (Outer-28)

(45)

Needle bearing

(74)

High-low shifter fork

(17)

Ball bearing

(46)

4th gear thrust washer

(75)

High-low shifter piece

(18)

Snap ring (Inner-68)

(47)

Ball bearing

(76)

Ball

(19)

Input shaft

(48)

5th gear thrust washer

(77)

Spring

(20)

Needle bearing

(49)

5th needle bearing race

(78)

Gasket

(21)

Snap ring (Outer-25)

(50)

Needle bearing

(79)

Plug

(22)

High-low baulk ring

(51)

Main shaft rear plate

(23)

High-low coupling sleeve

(52)

5th drive gear

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(24)

High-low synchronizer spring

(53)

5th baulk ring

T1: 10 (1.0, 7.4)

(25)

High-low synchronizer hub

(54)

5th-Rev shifting insert key

T2: 20 (2.0, 14.5)

(26)

Shifting insert key

(55)

5th-Rev synchronizer hub

T3: 25 (2.5, 18.4)

(27)

High-low baulk ring

(56)

5th-Rev coupling sleeve

T4: 120 (12.2, 88.5)

(28)

Friction damper

(57)

Rev baulk ring

(29)

Input low gear

(58)

Rev synchro cone

5MT-13

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

5. SHIFTER FORK AND SHIFTER ROD

(1)

Shifter arm

(8)

Ball

(15)

Spring

(2)

5th shifter fork

(9)

3rd-4th fork rod

(16)

Snap ring (Outer)

(3)

Straight pin

(10)

Interlock plunger

(17)

Reverse fork rod arm

(4)

Reverse fork rod

(11)

1st-2nd fork rod

(18)

Reverse shifter lever

(5)

Checking ball plug

(12)

3rd-4th shifter fork

(6)

Gasket

(13)

1st-2nd shifter fork

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(7)

Checking ball spring

(14)

Ball

T: 19.5 (2.0, 14.4)

MT-00007

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

5MT-14

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

6. TRANSFER CASE AND EXTENSION

(1)

Oil guide

(16)

Return spring

(31)

Transfer drive gear

(2)

Gasket

(17)

O-ring

(32)

Ball bearing

(3)

Transfer case

(18)

Adjusting select shim

(33)

Extension case

(4)

Ball

(19)

Reverse check sleeve

(34)

Oil seal

(5)

Reverse accent spring

(20)

Gasket

(35)

Dust cover

(6)

Gasket

(21)

Neutral position switch

(36)

Shift bracket

(7)

Plug

(22)

Gasket

(37)

Snap ring

(8)

Oil seal

(23)

Back-up light switch

(9)

Snap ring (Inner)

(24)

Roller bearing

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(10)

Reverse check plate

(25)

Transfer driven gear

T1: 6.4 (0.65, 4.7)

(11)

Reverse check spring

(26)

Roller bearing

T2: 10 (1.0, 7.4)

(12)

Reverse return spring

(27)

Adjusting washer

T3: 25 (2.5, 18.4)

(13)

Reverse check cam

(28)

Ball bearing

T4: 26 (2.7, 20)

(14)

Reverse accent shaft

(29)

Center differential

T5: 32 (3.3, 23.6)

(15)

Return spring cap

(30)

Adjusting washer

T6: 40 (4.1, 29.7)

MT-01254

(2)

(7)

(6)

(21)

(8)

(5)

(4)

(3)

(1)

(20)

(9)

(11)

(13)

(15)

(10)

(12)

(17)

(16)

(19)

(22)

(23)

(14)

(18)

(34)

(36)

(35)

(33)

(27)

(31)

(30)

(29)

(28)

(37)

(32)

(24)

(25)

(26)

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